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Pioneer VSX-1020-K Service Manual

Pioneer VSX-1020-K
132 pages
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ORDER NO.
PIONEER CORPORATION 1-1, Shin-ogura, Saiwai-ku, Kawasaki-shi, Kanagawa 212-0031, Japan
PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION
2010
2010 Printed in Japan
VSX-1020-K
RRV4045
AUDIO/VIDEO MULTI-CHANNEL RECEIVER
VSX-1020-K
VSX-1025-K
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
Model Type Power Requirement Remarks
VSX-1020-K UXCNCB AC 120 V
VSX-1025-K CUXCN AC 120 V
For details, refer to "Important Check Points for good servicing".
K-IZK MAR.

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Pioneer VSX-1020-K Specifications

Power IconPower
power requirementsAC 120 V/60 Hz
power consumption245 Watts
standby power consumptionLess than 0.5 Watts
Weight and Dimensions IconWeight and Dimensions
width16.55 inches
height6.23 inches
depth14.93 inches
weight22.4 lbs

Summary

SAFETY INFORMATION

1. SAFETY PRECAUTIONS

General safety precautions for customer and technician protection during servicing.

2. PRODUCT SAFETY NOTICE

Importance of using specified replacement parts with special safety characteristics.

IMPORTANT CHECK POINTS FOR GOOD SERVICING

1. Product safety

Conformance to product regulations and maintaining a safe servicing environment.

2. Adjustments

Procedures for optimum product adjustments and confirmation of characteristics within specifications.

3. Lubricants, Glues, and Replacement parts

Guidelines for using specified substances and amounts for lubricants, glues, and replacement parts.

4. Cleaning

Proper cleaning procedures for optical pickups, tape heads, and projection monitor lenses.

5. Shipping mode and Shipping screws

Setting shipping mode or installing shipping screws to protect products during transit.

SERVICE PRECAUTIONS

1.1 NOTES ON SOLDERING

Guidelines for using lead-free solder and appropriate soldering iron specifications for repairs.

1.2 NOTES ON REPLACING PARTS

Notes on difficulty of replacing discrete parts, recommending Assy replacement.

1.3 CAUTION

Safety cautions regarding discharging and ground point connections before servicing.

SPECIFICATIONS

2.1 SPECIFICATIONS

Detailed technical specifications including power output, audio, tuner, video, and digital input sections.

2.2 PANEL FACILITIES

Identification and description of controls and indicators on the front panel.

DISPLAY INDICATORS

Display Indicators

Explains the meaning of indicator lights on the display for signal status and modes.

REMOTE CONTROL OPERATIONS

Remote Control

Explains how to operate the receiver using the remote control, detailing function buttons and source selection.

REAR PANEL CONNECTORS

Rear panel

Illustrates and describes the various input/output terminals located on the rear of the unit.

BASIC ITEMS FOR SERVICE

3.1 CHECK POINTS AFTER SERVICING

Recommended checks to ensure product quality and functionality after service procedures are completed.

PCB LOCATIONS

PCB LOCATIONS

Visual identification and labeling of various Printed Circuit Boards (PCBs) within the unit.

JIGS LIST

Jigs List

Lists required jigs and their part numbers for diagnosis and service procedures.

Lubricants and Glues List

Lists specified lubricants and glues with their part numbers and application notes.

BLOCK DIAGRAM

4.1 OVERALL WIRING DIAGRAM

Shows the overall wiring connections between major assemblies and components of the unit.

DIGITAL AUDIO BLOCK DIAGRAM

DIGITAL AUDIO BLOCK DIAGRAM

Illustrates the signal flow and processing for digital audio within the D-MAIN Assy.

ANALOG AUDIO BLOCK DIAGRAM

ANALOG AUDIO BLOCK DIAGRAM

Illustrates the signal flow and processing for analog audio within the AUDIO Assy.

DIGITAL VIDEO BLOCK DIAGRAM

DIGITAL VIDEO BLOCK DIAGRAM

Shows the signal flow and processing for digital video signals within the D-MAIN Assy.

ANALOG VIDEO BLOCK DIAGRAM

ANALOG VIDEO BLOCK DIAGRAM

Illustrates the signal flow and processing for analog video signals within the COMPONENT Assy.

GND BLOCK DIAGRAM

GND BLOCK DIAGRAM

Illustrates the ground connections and distribution across various assemblies.

DIAGNOSIS

5.1 DIAGNOSIS FLOWCHART

Step-by-step troubleshooting guide for identifying and resolving audio and operational issues.

5.2 ERROR INDICATIONS

Details error codes, detection methods, and descriptions for abnormalities in the amplifier system.

How to Enter Release Mode

Instructions on how to enter the release mode for specific error conditions.

HDMI & DVC BLOCK TROUBLESHOOTING

Step 1: Power supply

Checks related to power supply voltages for various ICs involved in HDMI and DVC functions.

HDMI AND RELATED CIRCUIT TROUBLESHOOTING

Step 2: X'tal

Troubleshooting steps for crystal oscillator circuits.

Step 3: RESET

Troubleshooting steps for reset signal paths and circuits.

Step 4: HDMI IN, HDMI OUT

Troubleshooting steps for HDMI input and output signals.

CONTINUED HDMI TROUBLESHOOTING

Step 4-1: HDMI IN 1, 2, 3, 4

Checks for proper signal output and connections related to HDMI input ports 1 through 4.

Step 4-2: BD IN

Troubleshooting steps for the BD IN signal path.

Step 4-3: HDMI IN 4 (Front IN)

Troubleshooting steps for the front HDMI input signal.

Step 5: COMPONENT IN

Troubleshooting steps for Component IN signals.

MORE TROUBLESHOOTING STEPS

Step 5-1: HDMI OUT (more than 480p)

Checks for signal output from HDMI OUT terminals when operating above 480p resolution.

Step 5-2: Component IN, HDMI OUT (at 480i)

Troubleshooting steps for Component IN and HDMI OUT at 480i resolution.

Step 6: HDMI OUT

Checks related to the HDMI output signal path and indicators.

Step 7: COMPOSITE IN, HDMI OUT

Troubleshooting steps for Composite IN and HDMI OUT signals.

ADDITIONAL TROUBLESHOOTING AND UPDATE PROCEDURES

Step 8: COMPONENT IN

Troubleshooting steps for Component IN signals, including Composite S OUT considerations.

Step 9: S IN, S OUT

Troubleshooting steps for S-Video input and output signals.

Step 10: COMPOSITE IN, COMPOSITE OUT (at DVC ON)

Troubleshooting steps for Composite IN and OUT signals when DVC is ON.

Step 11: GUI/JPEG (USB) Composite/S/Component OUT

Procedures for updating GUI/JPEG via USB, focusing on Composite/S/Component OUT.

Step 12: GUI/JPEG (USB) HDMI OUT

Procedures for updating GUI/JPEG via USB, focusing on HDMI OUT.

D-MAIN ASSY CHECK POINTS

D-MAIN Assy Component Locations

Visual guide to component locations and test points on the D-MAIN Assy for diagnosis.

ERROR INDICATIONS

Error Indications

Details error codes, detection methods, and descriptions for abnormalities in the amplifier system.

How to Enter Release Mode

Instructions on how to enter the release mode for specific error conditions.

SERVICE MODE OPERATIONS

6.1 TEST MODE

Explanation of the TEST MODE, its purposes, basic operations, and how to reset error counts.

CEC TEST FUNCTION DESCRIPTION

CEC TEST FUNCTION DESCRIPTION

Describes the CEC TEST function for verifying HDMI output terminal operation.

DISASSEMBLY PROCEDURES

1. Discharging

Procedure for safely discharging capacitors in the MAIN Assy before servicing.

GROUNDING AND SCREW INFORMATION

Notes on Ground Points Connection

Important points to be grounded when the rear panel is removed to prevent short circuits.

Screws for Chassis Back

Identifies specific screws used for the chassis back panel.

COMPONENT DISASSEMBLY STEPS

[1] Front Panel Section and D-MAIN Assy

Step-by-step instructions for disassembling the front panel and D-MAIN Assy.

HEATSINK SECTION DISASSEMBLY

[2] Heatsink Section

Procedure for removing the heatsink section, cautioning about its heat.

AUDIO AND COMPOSITE ASSY DISASSEMBLY

[3] AUDIO and COMPOSITE Assys

Instructions for removing the AUDIO and COMPOSITE Assys, including reassembly notes.

MAIN ASSY DISASSEMBLY

[4] MAIN Assy

Detailed steps for disassembling and reassembling the MAIN Assy, including chassis back and D-MAIN Assy removal.

SETTING AND ADJUSTMENT PROCEDURES

8.1 HOW TO UPDATE FIRMWARE

Step-by-step guide for updating the unit's firmware using a USB memory device.

IDLE CURRENT ADJUSTMENT

1. Idle Current Adjustment

Procedure for adjusting idle current, including measurement points and VR settings.

PACKING AND EXTERIOR SECTIONS

9.1 PACKING SECTION

Illustrates the packing configuration of the unit and its accessories for shipping.

EXTERIOR SECTION DETAILS

EXTERIOR SECTION

Exploded views showing the exterior parts and their assembly order.

EXTERIOR SECTION PARTS LIST

Comprehensive list of all exterior parts, their mark numbers, descriptions, and part numbers.

CONTRAST TABLE

Highlights differences in specific parts between VSX-1020-K and VSX-1025-K models.

SCHEMATIC DIAGRAMS

10.1 AUDIO ASSY

Schematic diagram for the AUDIO Assy, detailing its internal circuitry and connections.

COMPONENT ASSY SCHEMATIC

10.2 COMPONENT ASSY

Schematic diagram for the COMPONENT Assy, showing its circuit layout.

MULTIPLE ASSY SCHEMATICS

10.3 COMPOSITE, MIC, F-VIDEO and BRIDGE2 ASSYS

Schematic diagrams for COMPOSITE, MIC, F-VIDEO, and BRIDGE2 Assys.

HDMI RELATED ASSY SCHEMATICS

10.4 F-HDMI, USB MTG and HDMI MTG ASSYS

Schematic diagrams for F-HDMI, USB MTG, and HDMI MTG Assys.

AMP ASSY SCHEMATIC

10.5 AMP ASSY

Schematic diagram for the AMP Assy, showing the amplifier circuits for various channels.

DISPLAY, HEADPHONE, POWER SW ASSY SCHEMATICS

10.6 DISPLAY, HEADPHONE and POWER SW ASSYS

Schematic diagrams for DISPLAY, HEADPHONE, and POWER SW Assys.

D-MAIN ASSY SCHEMATICS (1/12)

10.7 D-MAIN ASSY (1/12)

Schematic diagram for the first part of the D-MAIN Assy.

D-MAIN ASSY SCHEMATICS (2/12)

10.8 D-MAIN ASSY (2/12)

Schematic diagram for the second part of the D-MAIN Assy.

D-MAIN ASSY SCHEMATICS (3/12)

10.9 D-MAIN ASSY (3/12)

Schematic diagram for the third part of the D-MAIN Assy.

D-MAIN ASSY SCHEMATICS (4/12)

10.10 D-MAIN ASSY (4/12)

Schematic diagram for the fourth part of the D-MAIN Assy.

D-MAIN ASSY SCHEMATICS (5/12)

10.11 D-MAIN ASSY (5/12)

Schematic diagram for the fifth part of the D-MAIN Assy, focusing on HDMI parts.

D-MAIN ASSY SCHEMATICS (6/12)

10.12 D-MAIN ASSY (6/12)

Schematic diagram for the sixth part of the D-MAIN Assy, detailing the video scalar.

D-MAIN ASSY SCHEMATICS (7/12)

10.13 D-MAIN ASSY (7/12)

Schematic diagram for the seventh part of the D-MAIN Assy, focusing on digital audio interfaces.

D-MAIN ASSY SCHEMATICS (8/12)

10.14 D-MAIN ASSY (8/12)

Schematic diagram for the eighth part of the D-MAIN Assy, showing SDRAM and Flash ROM connections.

D-MAIN ASSY SCHEMATICS (9/12)

10.15 D-MAIN ASSY (9/12)

Schematic diagram for the ninth part of the D-MAIN Assy, detailing DSP connections and oscillators.

D-MAIN ASSY SCHEMATICS (10/12)

10.16 D-MAIN ASSY (10/12)

Schematic diagram for the tenth part of the D-MAIN Assy, showing DACs and regulators.

D-MAIN ASSY SCHEMATICS (11/12)

10.17 D-MAIN ASSY (11/12)

Schematic diagram for the eleventh part of the D-MAIN Assy, detailing DAC circuits.

D-MAIN ASSY SCHEMATICS (12/12)

10.18 D-MAIN ASSY (12/12)

Schematic diagram for the twelfth part of the D-MAIN Assy, focusing on power supply circuits.

MAIN AND BRIDGE1 ASSYS SCHEMATICS

10.19 MAIN and BRIDGE1 ASSYS

Schematic diagrams for the MAIN and BRIDGE1 Assys.

PCB CONNECTION DIAGRAMS

11.1 AUDIO ASSY

PCB layout showing component placement and connector pin assignments for the AUDIO Assy.

COMPONENT ASSY PCB DIAGRAM

11.2 COMPONENT ASSY

PCB layout showing component placement and connector pin assignments for the COMPONENT Assy.

MULTIPLE ASSY PCB DIAGRAMS

11.3 COMPOSITE, MIC, F-VIDEO and BRIDGE2 ASSYS

PCB layouts for COMPOSITE, MIC, F-VIDEO, and BRIDGE2 Assys.

HDMI RELATED ASSY PCB DIAGRAMS

11.4 F-HDMI, USB MTG and HDMI MTG ASSYS

PCB layouts for F-HDMI, USB MTG, and HDMI MTG Assys.

AMP ASSY PCB DIAGRAM

11.5 AMP ASSY

PCB layout showing component placement and connector pin assignments for the AMP Assy.

DISPLAY, HEADPHONE, POWER SW ASSY PCB DIAGRAMS

11.6 DISPLAY, HEADPHONE and POWER SW ASSYS

PCB layouts for DISPLAY, HEADPHONE, and POWER SW Assys.

D-MAIN ASSY PCB DIAGRAM

11.7 D-MAIN ASSY

PCB layout showing component placement and connector pin assignments for the D-MAIN Assy.

MAIN ASSY PCB DIAGRAM

11.8 MAIN ASSY

PCB layout showing component placement and connector pin assignments for the MAIN Assy.

BRIDGE1, GUIDE3, GUIDE-L, GUIDE-R ASSY PCB DIAGRAMS

11.9 BRIDGE1, GUIDE3 GIUIDE-L and GUIDE-R ASSYS

PCB layouts for BRIDGE1, GUIDE3, GUIDE-L, and GUIDE-R Assys.

PCB PARTS LIST INTRODUCTION

LIST OF ASSEMBLIES

List of all major assemblies with their part numbers.

AUDIO ASSY SEMICONDUCTORS

Parts list for semiconductors on the AUDIO Assy.

COMPONENT ASSY SEMICONDUCTORS

Parts list for semiconductors on the COMPONENT Assy.

PCB PARTS LIST (CONTINUED)

COMPOSITE ASSY SEMICONDUCTORS

Parts list for semiconductors on the COMPOSITE Assy.

MIC ASSY SEMICONDUCTORS

Parts list for semiconductors on the MIC Assy.

F-VIDEO ASSY SEMICONDUCTORS

Parts list for semiconductors on the F-VIDEO Assy.

BRIDGE2 ASSY MISCELLANEOUS

Miscellaneous parts list for the BRIDGE2 Assy.

PCB PARTS LIST (CONTINUED)

DISPLAY ASSY SEMICONDUCTORS

Parts list for semiconductors on the DISPLAY Assy.

HEADPHONE ASSY SEMICONDUCTORS

Parts list for semiconductors on the HEADPHONE Assy.

POWER SW ASSY MISCELLANEOUS

Miscellaneous parts list for the POWER SW Assy.

D-MAIN ASSY SEMICONDUCTORS

Parts list for semiconductors on the D-MAIN Assy.

PCB PARTS LIST (CONTINUED)

MAIN ASSY SEMICONDUCTORS

Parts list for semiconductors on the MAIN Assy.

PCB PARTS LIST (CONTINUED)

BRIDGE1 ASSY

Parts information for the BRIDGE1 Assy.

GUIDE3 ASSY

Parts information for the GUIDE3 Assy.

GUIDE-L ASSY

Parts information for the GUIDE-L Assy.

GUIDE-R ASSY

Parts information for the GUIDE-R Assy.

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