What to do if the screen is on but nothing else works on my Piranha B Series Cutter?
If your Piranha Cutter's screen is on but nothing else seems to work, and you suspect the controller is locked up, start by checking all Emergency Stop buttons to ensure none are pressed. If one is, release it. If buttons were pressed too quickly, the controller might lock up. To resolve this, turn the power off to the control, and then turn it back on again.
Why does my Piranha B Series Cutter stop and show an Air Fault?
If your Piranha Cutter stops with an Air Fault after running for a short time, check the incoming air pressure at the regulator and ensure the regulator is set to 4.5 bar.
Why does the arc turn off after a few seconds on my Piranha B Series Cutter?
If the arc turns off after cutting for a few seconds on your Piranha Cutter, make sure that the ground clamp is properly connected to bare metal, not on a painted surface.
What does a G41/G42 error mean on my Piranha Cutter?
If your Piranha Cutter displays a G41/G42 error, it means the kerf on the machine is incompatible with a movement in the program code, often because the kerf value is set larger than the movement in the code. Try lowering the kerf value. Alternatively, adjust the line or lines causing the issue in your programming software; very small lead-ins, lead-outs, lines, or radii can be the cause.
What to do if the cut appears incomplete with my Piranha B Series Cutter?
If the cut appears incomplete when using your Piranha Cutter, ensure the pierce delay is set correctly. It should be 1.5 seconds plus the book value for that material type and thickness.
What to do if the workmode is incorrect on my Piranha Cutter?
If the workmode on your Piranha Cutter is incorrect, follow these steps: * If it reads B-Cu or Doub, press Auto, then Assist, then press Se-Cut until the workmode says A-Cu again. * If it reads Wentai.A-Cu, press Auto, then Assist, then press Wentai once and the workmode should say A-Cu again. * If it reads Rotate, press Auto, then Assist, then press Resto once and the workmode should say A-Cu again. * If it reads Array, press Auto, then Assist, then press Nest once and the workmode should say A-Cu again.
Why does the arc start too high off the material on my Piranha B Series Cutter?
If the arc tries to start too high off the material on your Piranha Cutter, check the value for COMPENSATE on the Arc Voltage Control. It should be set to 10. Also, change the Initial Height setting on the Arc Voltage Control. Note that the value is in millimeters (MM). Ensure the Zero Test button was not pressed during a restart.
Why is there waviness in the plasma cut edge of my Piranha Cutter?
If you observe waviness in the plasma cut edge of your Piranha Cutter, ensure all table slats do not have play. The slats should be curved to maintain tension and prevent vibration. Also, verify that the torch height control settings are set to the original factory defaults.
Why does my Piranha B Series Cutter move before the arc initiates?
If the machine moves before the arc initiates on your Piranha Cutter, check or increase the PIERCE DELAY setting. The value should be a minimum of 1.500.
What to do if the torch doesn't touch the material during Zero Test on my Piranha B Series?
If, when pushing the Zero Test on the Arc Voltage Control, the torch does not touch the material before it retracts on your Piranha Cutter, ensure that the torch cable has enough play for the torch to reach the material and that nothing is obstructing it. Try manually lowering the torch over an area with no material to check the torch travel.
Overview of Piranha as a subsidiary of MegaFab and its product brands.
Provides phone numbers and email addresses for technical support and parts ordering.
Overview of safety considerations and vendor component manual review.
Explanation of symbols indicating hazards, warnings, and notes.
Guidelines for supervisors, maintenance personnel, and operators.
Essential PPE and precautions for eye, hearing, and body safety during operation.
Importance and proper use of interlocks and safety features.
Procedures and warnings related to high voltage and proper grounding.
Hazards from fumes, dust, and gases; ventilation requirements.
Measures to prevent fires, explosions, and burns from heat and sparks.
Precautions against UV/IR radiation and electromagnetic interference.
Safe handling and use of gas cylinders, regulators, and hoses.
References to standards and customer responsibility for safety.
Illustrations showing the C-Series and B-Series plasma cutting machines.
Guide from unpacking to setup for the first cut, including a checklist.
Requirements before machine delivery, including floor and space.
Requirements for stable power supply, grounding, and dedicated circuits.
Requirements for clean, dry, oil-free air for torch and processing.
Methods for fume and smoke removal, including fans and water tables.
List of tools needed for installation and handling.
Procedures for inspecting equipment upon arrival.
Cautions and methods for safely unloading the machine.
Steps for removing protective packaging and securing straps.
Procedure for installing motor covers for shipment regulations.
Guide to leveling the machine using leveling pads for stability.
Steps for connecting air and electrical systems to the machine.
Procedures for connecting the plasma power supply unit.
Steps for powering up the machine for the first time.
Description of the control panel segments and buttons.
How to navigate the CNC control menu using function keys.
Functions and settings for the torch height control system.
Checklist for successful program execution.
Description of functions available in MANUAL mode.
Methods for resuming a program after an interruption.
Guidance for using ProNest LT software for programming.
Reference for G-codes and M-codes used in programming.
Procedures for cleaning and lubricating guides.
Table of error codes and their descriptions for troubleshooting.
Recommended settings for Starfire control software.
Contacting Piranha for the latest settings.
Listing of signals used by the control system.
Steps to re-establish machine zero position.
Steps for updating the control software via USB.
Methods for ensuring the machine is square and aligned.
Common issues and their possible solutions for users.
Exploded view and part numbers for the AHC assembly.
Exploded view and part numbers for the Y-axis drive components.
Exploded view and part numbers for air/water inlet components.
Exploded view and part numbers for X-axis drive components.
Identification of components within the electrical cabinet.
Identification of components within the electrical cabinet (continued).
List of common miscellaneous parts for the machine.
Part numbers for consumables used with PowerMax plasma systems.
Electrical schematic for standard machine configurations.
Electrical schematic for machines equipped with a pipe cutter.
Identification of parts specific to the pipe cutting attachment.
Inspection procedures for the pipe cutting attachment.
Safe procedures for unloading the pipe cutting attachment.
Procedures for operating and programming the pipe cutting function.
Log of changes and updates made to the manual.
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