pizzato ST Series - User Manual

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Pizzato Elettrica Srl
via Torino, 1
36063 MAROSTICA (VI)
ITALY
e-mail: info@pizzato.com
web site: www.pizzato.com
Phone: +39.0424.470.930
ZE FOG131B21-EU
1 INFORMATION ON THIS DOCUMENT
1.1 Function
The present operating instructions provide information on installation, connection and
safe use for the following articles: ST G••••••,฀ST H••••••.
1.2 Target audience
The operations described in these operating instructions must be carried out by
qualified personnel only, who are fully capable of understanding them, and with the
technical qualifications required for operating the machines and plants in which the
safety devices are to be installed.
1.3 Application field
These operating instructions apply exclusively to the products listed in paragraph
Function, and their accessories.
1.4 Original instructions
The Italian language version is the original set of instructions for the device. Versions
provided in other languages are translations of the original instructions.
2 SYMBOLS USED
This symbol indicates any relevant additional information.
Attention: Any failure to observe this warning note can cause damage or mal-
function, including possible loss of the safety function.
3 DESCRIPTION
3.1 Device description
The safety device described in these operating instructions is defined as a coded,
type-4 interlocking device without contact acc. to EN ISO 14119.
The safety sensors with RFID technology to which these operating instructions
refer are safety devices designed and implemented for the control of gates, guards,
enclosures, and doors in general, which are installed to protect dangerous parts of
machines without inertia.
3.2 Intended use of the device
- The device described in these operating instructions is designed to be applied on
industrial machines (as defined in the Machinery Directive) for state monitoring of
movable guards.
- The direct sale of this device to the public is prohibited. Installation and use must be
carried out by qualified personnel only.
- The use of the device for purposes other than those specified in these operating
instructions is prohibited.
- Any use other than as expressly specified in these operating instructions shall be
considered unintended by the manufacturer.
- Also considered unintended use:
a) using the device after having made structural, technical, or electrical modifications
to it;
b) using the product in a field of application other than as described in paragraph
TECHNICAL DATA.
4 INSTALLATION INSTRUCTIONS
Attention: Installing a protective device is not sufficient to ensure operator safety
or compliance with machine safety standards or directives. Before installing a protec-
tive device, perform a specific risk analysis in accordance with the key health and
safety requirements in the Machinery Directive. The manufacturer guarantees only the
safe functioning of the product to which these operating instructions refer, and not the
functional safety of the entire machine or entire plant.
4.1 Actuation directions
The device can be actuated by approaching the actuator from any direction.
The centring symbols indicated on the device and actuator must face one
another when the guard is closed, regardless of actuation direction.
Article ST G••••••-G•TArticle ST H••••••-H•T
4.2 Selection of the actuator type
Attention: The device is available with two types of RFID actuator: with high
(articles฀SM฀•1T)฀or฀low฀(articles฀SM฀•0T)฀level฀of฀coding.฀If฀the฀chosen฀actuator฀has฀
a low level of coding, the additional specifications given in Std. EN ISO 14119:2013
paragraph 7.2 must be applied during the installation.
Attention: If the chosen actuator has a low level of coding, any other low level
coded actuators present in the same place where the device has been installed must
be segregated and kept under strict control in order to avoid any bypassing of the
safety device. If new low level coded actuators are fitted, the original low level coded
actuators must be disposed of or rendered inoperable.
It is advisable to use high coding level actuators to make the installation safer
and more flexible. In this way, no device screening, installation in inaccessible zones
or other requirements specified by the Std. EN ISO 14119 for low coding level actua-
tors will be necessary.
฀The฀device฀can฀also฀be฀used฀in฀conjunction฀with฀the฀SM฀D•T,฀SM฀E•T,฀and฀SM฀L•T฀
actuators, with high or low coding level, and the safety levels will remain unaffected.
4.3 Fixing of the device and actuator
Article ST G••••••-G•TArticle ST H••••••-H•T
The sensor can be fixed in any position, by rotating it into the most suitable direction
so that the outputs of the connections face the direction required by the application
in question.
Attention: Once you have defined the sensor fixing direction, insert the threaded
sleeves provided in the holes on the opposite side to where the screws are inserted.
Always affix the sensor and actuator with 2 M4 screws with resistance class 4.6 or
higher, and flat seating heads. Install the screws with medium resistance thread lock,
and a number of threads engaged equal to or greater than the screw diameter. The
device or actuator must never be fixed with less than 2 screws. Tightening torque of
the M4 screws between 0.8 and 1.0 Nm.
Attention: As required by EN ISO 14119, the actuator must be fixed immovably
to the door frame.
For correct fixing, other means can also be used, such as rivets, non-removable se-
curity screws (one-way), or other equivalent fixing system, provided that it can ensure
adequate fixing.
Tamperproof safety caps are provided with the device. Inserting the caps is
considered a suitable measure, to reduce the possibility of actuator disassembly to a
minimum, in accordance with EN ISO 14119. Therefore, by applying the caps supplied
to the device, normal screws can be used to affix the actuator.
Do not use a hammer for the adjustments, unscrew the screws and adjust the device
manually, then tighten it in position.
4.4 Assembly of multiple sensor-actuator systems
50 mm
Where more than one safety device is in-
stalled to the same machine, the installation
distance between sensor and actuator sys-
tems must be at least 50 mm.
4.5 Electrical connections of the device
5-pole versions
ST฀G•1••••,฀ST฀G•2••••,฀ST฀G•6••••
ST฀H•1••••,฀ST฀H•2••••,฀ST฀H•6••••
M12 connector Cable Connection
1
42
3
5
1 brown
A1 (+)
2 white
OS1
3 blue
A2 (-)
4 black
OS2
5 grey
O3
(a)
8-pole versions
ST฀G•3••••,฀ST฀G•4••••,฀ST฀G•5••••,฀ST฀G•7••••,฀ST฀G•8••••,฀ST฀G•9••••
ST฀H•3••••,฀ST฀H•4••••,฀ST฀H•5••••,฀ST฀H•7••••,฀ST฀H•8••••,฀ST฀H•9••••
M12 connector Cable Connection
1
2
3
4
5
6
7
8
Notes
(a) inverted฀output฀for฀articles฀ST฀••6••••,฀
ST฀••7••••,฀ST฀••8••••,฀ST฀••9••••;฀
disabled฀output฀for฀articles฀ST฀••1••••.
(b) for articles ST ••3••••,฀ST฀••7••••.
(c) for articles ST ••4••••,฀ST฀••8••••.
(d) for articles ST ••5••••,฀ST฀••9••••.
1 white
A1 (+)
2 brown
IS1
3 green
A2 (-)
4 yellow
OS1
5 grey
O3
(a)
6 pink
IS2
7 blue
OS2
8 red
not connected
(b)
I3
(c)
EDM
(d)
Legend:
A1-A2 = supply I3 = programming input
IS1-IS2 = safety inputs O3 = signalling output
OS1-OS2 = safety outputs EDM = monitoring input external contactors

Summary

Information and Device Overview

Document Information

Covers function, target audience, application field, and original instructions.

Symbols Used

Explains the meaning of symbols used within the manual.

Device Description

Details the coded, type-4 interlocking safety device without contact.

Intended Use

Outlines the device's application for state monitoring of movable guards and its limitations.

Installation Instructions

Actuation Directions and Centering

Explains how the device is actuated and the importance of centering symbols.

Actuator Type Selection

Discusses selection of actuators based on RFID coding level.

Fixing Device and Actuator

Details mounting procedures, screw specifications, and fixing requirements.

Multiple Sensor Systems

Specifies the minimum installation distance for multiple sensor-actuator systems.

Electrical Connections

Shows wiring diagrams for 5-pole and 8-pole versions of the device.

Sensor Switching Points and Operation

RFID Sensor Switching Points

Describes activation zones and distances influenced by actuator proximity.

General Operation

Explains sensor states (POWER ON, RUN, ERROR) and internal logic.

Operation with Safety Inputs

Details operation logic when using safety inputs IS1 and IS2.

Operation with EDM Input

Explains the function and checks performed by the External Device Monitoring input.

Series Connection with Safety Modules

Shows how to connect sensors in series with safety modules or PLCs.

Electrical Connections and Operation States

EDM Connection (External Device Monitoring)

Details EDM connections using external contactors and forcibly guided relays.

Interfacing with Safety Modules

Shows connection diagrams for various Pizzato Elettrica safety modules.

Operating States and Indicators

Describes LED indications for predefined states, errors, and warnings.

Operational Procedures and Safety

Reset Input and Actuator Replacement

Covers resetting error states via the 13 input and actuator replacement.

General Installation Practices

General installation procedures, warnings, and environmental considerations.

Environmental and Usage Restrictions

Lists unsuitable environments and device usage limits.

Mechanical Stops and Maintenance

Details mechanical stop requirements and functional test procedures.

Wiring, Safety Applications, and Limits

Covers wiring, additional safety requirements, and usage limits.

Technical Data and Specifications

Product Markings and Housing

Describes external markings, housing materials, and connector types.

General Data and Operating Temperatures

Covers general classification, coding, safety parameters, and temperature ranges.

Power Supply and Output Electrical Data

Provides detailed electrical data for power supply, inputs, and safety outputs.

Actuation Data and Standards Compliance

Details actuation distances, RFID frequency, and lists compliance standards.

Special Versions, Disposal, and Compliance

Special Versions on Request

Mentions the availability of special versions of the device.

Product Disposal Guidelines

Provides instructions for the proper disposal of the product at end of service life.

Technical Support Information

Contact information for technical support services.

EC Conformity Declaration

Details the EC conformity declaration for the device.

pizzato ST Series Specifications

General

Brand	pizzato
Model	ST Series
Category	Accessories
Language	English