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Plane-Power ES-10024B-1 - User Manual
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Aircraft Alternator
Maintenance Manual
ES1031
24-30-01
Rev
. B:
20 Apr
.
2022
Page: i
© 2022 - Hartzell Engine T
echnologies -
All rights reserved
AIRCRAFT ALTERNATOR
MAINTENANCE MANUAL
P/N
ES1031
ALTERNATOR
MODELS
ES-10024B-1
ES-14024B-1
ES-10024B-2
ES-14024B-2
ES-10024B-3
ES-14024B-3
ES-10024B-4
ES-14024B-4
ES-10024B-5
ES-14024B-5
ES-10024B-5LS
ES-14024B-1LS
ES-10024
ES-6024D
ALV-9610
2
Table of Contents
Main Page
default chapter
3
Table of Contents
3
Airworthiness Limitations
11
Airworthiness Limitations Statement
11
General Information
11
Life Limits
12
Chapter 1 - Introduction
13
General Information
13
General Specification (Manual)
14
How to Use the Manual
14
Measurements
15
Units of Measure
15
Abbreviations
16
Definitions
16
Disposal
18
Model Identification
18
Serial Number Identification
18
Warranties
18
Chapter 2 - Description of Operation
19
Description
19
General
19
Operational Data
20
Dimensions
20
Basic Component Description
33
Technical Purpose
33
Physical Detail
34
Theory of Operation
35
Self Excitation Description
35
Operational Data
36
Chapter 3 - Troubleshooting
37
General
37
Procedure
37
Alternator Drive Coupling Troubleshooting
44
Alternator Belt Troubleshooting
44
Chapter 4 - Check
47
General
47
Inspection Checks
47
Chapter 5 - Inspection & Testing
49
General
49
Equipment
49
Precautions
50
Inspection
50
Arc Marks on Terminals (Visual Inspection)
50
Bearing Inspection (for Troubleshooting Purposes)
50
Field Circuit Open or Ground Test Procedure
51
Mounting Hardware
51
Insulators (Washers and Spacers)
51
Brush Holder, Brushes and Springs
51
Pulley Run out Check
52
Alternator Bench Testing
52
Alternator Output Test Conditions
52
Ventilation
52
Order of Tests
53
Test Setup
53
Alternator Self Excitation Test (-5 & -5LS Only)
55
Chapter 6 - Maintenance
61
General
61
Bi-Annual Maintenance
61
Torque Information
62
Alternator Drive Coupling Inspection & Maintenance
62
Alternator Belt & Pulley Inspection & Maintenance
64
Removal from the Aircraft (Belt Drive)
65
Exterior Cleaning (Direct Drive or Belt Drive)
67
Brush Removal and Installation
68
Removal
68
Installation
68
Through Bolts
68
Terminal Hardware Removal and Installation
70
Removal
70
Installation
70
Materials
72
Applying Safety Wire
74
Applying Safety Cable
74
Installation on the Aircraft (Gear Drive)
74
Installation on the Aircraft (Belt Drive)
74
Special Conditions
75
Sudden Engine Stoppage (Gear Drive)
75
Sudden Engine Stoppage (Belt Drive)
75
Lightning Strike
76
Storage and Shelf Life
77
Storage
77
Shelf Life
77
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Plane-Power ES-10024B-1 Specifications
General
Brand
Plane-Power
Model
ES-10024B-1
Category
Aircrafts
Language
English
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