PlasmaPart WSME 200 User Manual

Thank you for purchasing the PlasmaPart WSME 200 AC / DC
TIG / MMA inverter welder.
We have included this information pack as a reference document for all users; it is intended
to provide information relating to all areas of welding from health and safety to operational
tips. We strongly advise you to keep this document with the machine.
It is important you familiarise yourself with the information within this guide, both for your
safety and ease of operation of the unit.
Important Health and Safety Information
This unit in common with all arc welders uses a combination of low voltage and high to
generate the high temperatures required to melt metals.
A welder can cause injury or death if used incorrectly.
There are several hazards associated with welding:
Heat
The arc created when welding is at around 5000
o
C this presents a serious hazard if the arc
were to come in contact with you, as well as this the molten metal produced in the process
can also cause damage or injury to you if your feet or other parts of your body are not
adequately protected.
Welding should not be carried out within close proximity to any flammable substances or
materials.
Electricity
When set to 100A welding current or below the machine can be used safely from a standard
13A supply with an appropriate 13 Amp fuse fitted. For welding currents above this use the
16A plug supplied with the machine.
If in doubt please contact a qualified electrician for advice.
Visible and Ultra Violet Light
The visible light generated by the arc process is very intense as with most arc welding
operations this can cause serious eye damage if the eyes are not protected during the
welding operation. If the eyes become sore or irritated it would be advisable to seek
professional help and increase the shading level.
As with most arc welding processes skin should be protected from exposure to the ultra
violet light emitted during the cutting process.

PlasmaPart WSME 200 Specifications

General

Brand	PlasmaPart
Model	WSME 200
Category	Welding System
Language	English

Summary

Important Health and Safety Information

Welding Hazards: Heat

Hazards from arc heat, molten metal, and flammable materials during welding.

Welding Hazards: Electricity

Electrical safety, power supply requirements, and connections.

Welding Hazards: Light Exposure

Risks of UV/visible light and necessary eye/skin protection.

Instruction Notes

Operating Environment

Machine operation conditions, temperature, humidity, and storage.

Operational Safety Rules

Key safety guidelines for operating the welding machine.

Personal Safety Equipment

Mandatory PPE for welding, including eye and skin protection.

WSME 200 Operating Instructions

Welder Versions

Description of different WSME 200 welder versions and their differences.

Version 1 Controls and Functionality

Details of Version 1 welder controls and functionality.

Version 2 Characteristics

Details of Version 2 welder characteristics and operation.

Version 1 Front Panel Overview

Visual identification of controls on the Version 1 front panel.

Basic MMA Operation

Step-by-step guide for basic MMA welding mode.

TIG DC Basic Operation

TIG AC Basic Operation

Welding Current Pulse Control

Pulse Function Operation

How the pulse function controls heat input and welds thinner materials.

Pulse Function Settings

Explanation of Peak Current, Valley Current, Frequency, and Duty Cycle.

Foot Pedal Control

Foot Pedal Operation

How to use the foot pedal for current control and ramping.

2T/4T Switching

2T Operation Mode

How 2T operation works with the torch switch.

4T Operation (Older Machines)

Description of the legacy 4T welding process.

4T Operation WSME 200

After Use and Maintenance

Post-Use Procedures

Steps for safely cooling, disconnecting, and storing the welding equipment.

Compliance and Testing

Information on Portable Appliance Testing and Declaration of Conformity.