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Plymouth Pl4S - User Manual

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220 pages
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Table of Contents

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Summary

Section I - Lubrication and Maintenance

Importance of Lubrication and Maintenance

Explains why regular lubrication is crucial for car longevity and performance.

Engine Oil Recommendations

Details recommended engine oil types and viscosities based on temperature and driving conditions.

Section II - Trouble Shooting

Engine Will Not Turn

Guides diagnosis for engine starter issues when the engine fails to crank.

Engine Turns But Will Not Start

Outlines troubleshooting for engine cranking but not starting, covering choke and ignition systems.

Engine Does Not Develop Normal Power

Provides steps to diagnose and correct issues causing a loss of engine power, including ignition, fuel, and exhaust.

Low or No Oil Pressure

Details troubleshooting steps for diagnosing and resolving issues related to low or no engine oil pressure.

Engine Overheats

Provides steps to diagnose and resolve engine overheating issues, checking cooling system components.

Improper Generator Charging Rate

Outlines troubleshooting steps for incorrect generator charging rates, covering wiring and regulator checks.

Lights Issues

Covers troubleshooting for inoperative lights or bulbs burning out frequently, checking wiring and connections.

Improper Clutch Operation

Guides troubleshooting for clutch slipping, grabbing, or chattering, and adjusting pedal free play.

Steering System Troubleshooting

Addresses hard steering, shimmy, and tramp, guiding checks and adjustments for the steering mechanism.

Section III - Front Axle

Front Wheel Alignment Procedures

Explains factors and checks for front wheel alignment, including king pin inclination, camber, and caster.

Adjusting Camber and Caster

Provides instructions for adjusting camber using eccentric bushings and checking caster angle settings.

Adjusting Toe-in

Details the procedure for adjusting toe-in by turning tie-rods to achieve the specified measurement.

Section IV - Rear Axle

Section VI - Brakes

Brake System Troubleshooting

Guides diagnosis for various brake failures: complete failure, spongy pedal, drag, grab, and uneven operation.

Brake Pedal and Drum Adjustments

Covers brake pedal free play adjustment and minor/major foot brake adjustments for drums and shoes.

Bleeding the Brake System

Details the procedure for bleeding the brake lines to remove air after system disconnection or low fluid level.

Master Cylinder Services

Provides instructions for master cylinder removal, installation, disassembly, assembly, and reconditioning.

Hand Brake Adjustments and Service

Covers hand brake adjustment procedures and replacement of the hand brake band and lining.

Section VII - Clutch

Clutch Description and Pedal Adjustment

Describes the clutch and how to adjust clutch pedal free play and over-center spring.

Clutch Release Lever Adjustment

Guides the adjustment of clutch release levers using fixtures C-585 and C-411 for proper clearance.

Section IX - Engine

Engine Description and Basic Tests

Describes the engine and covers compression, vacuum tests, and general tune-up procedures.

Engine Removal and Installation

Details the step-by-step process for removing and installing the engine from the chassis, including support bolt tightening.

Cylinder Head and Valve Services

Covers cylinder head installation, valve and spring replacement, and valve tappet clearance adjustment.

Crankshaft Bearing Services

Covers replacement of crankshaft main bearings and checking crankshaft end play.

Engine Oiling System and Oil Pan Services

Explains the engine oiling system, and procedures for oil pan/strainer and oil pump removal/installation.

Section XIII - Generator

Generator Testing Procedures

Details methods for testing the generator on a test stand and when installed on the engine.

Section XIV - Generator Regulator

Generator Regulator Testing and Adjustment

Guides testing and adjusting the generator regulator, covering circuit breaker, voltage, and current regulation.

Section XV - Ignition System

Distributor Description, Disassembly, and Assembly

Describes the ignition distributor and provides procedures for its disassembly and assembly.

Section XVI - Lighting and Wiring

Headlight Aiming

Details the procedure for aiming headlights using a screen and adjustment screws for proper beam pattern.

Section XVII - Starting Motor

Starting Motor Description and Brush Replacement

Describes the starting motor and details the procedure for replacing worn brushes.

Starting Motor Testing

Explains how to test the starting motor's performance, including voltage, amperage, and torque checks.

Section XX - Steering Gear

Steering Gear Description and Adjustments

Describes the steering gear and covers adjustment of worm bearings and roller tooth/worm mesh.

Section XXI - Transmission

Plymouth Pl4S Specifications

General IconGeneral
BrandPlymouth
ModelPl4S
CategoryAutomobile
LanguageEnglish

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