Polaris Ranger Crew XP 900

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For your nearest Polaris dealer,

call 1-800-POLARIS (765-2747)

or visit www.polaris.com

Polaris Industries Inc.

2100 Highway 55

Medina, MN 55340

Part No. 9928295 Rev 0&

Printed in USA

Main Page

Warning2
Contents7
Introduction9
Vehicle Identification Numbers11
Engine Serial Number11
Safety13
Safety Training13
Safe Riding Gear14
Rider Comfort14
Helmet15
Eye Protection15
Gloves15
Boots15
Safety Labels and Locations16
Proper Use Warning16
Proper Use of Your Vehicle16
Proper Use Warning (Crew)17
Seat Belt/Drive Responsibly Warning17
Load/Passenger/Tire Pressure Warning18
Payload Warning/Shift Caution19
Clutch Cover Warning20
Fuel Transport Warning20
Operator Safety20
Safety Warnings22
Operating Without Instructions22
Age Restrictions23
Using Alcohol or Drugs23
Failure to Inspect before Operating23
Seat Belts23
Cab Doors24
Carrying a Passenger24
Operating with a Load on the Vehicle24
Improper Tire Maintenance25
Operating on Pavement25
Operating on Public Roads25
Jumps and Stunts25
Improper Hill Climbing26
Descending Hills Improperly26
Crossing Hillsides26
Stalling While Climbing a Hill26
Skidding or Sliding27
Operating over Obstacles27
Operating through Water27
Operating on Frozen Bodies of Water27
Poor Visibility28
Hot Exhaust Systems28
Exposure to Exhaust28
Refueling28
Equipment Modifications29
Features and Controls31
Component Locations31
Console32
Steering Wheel33
Ignition Switch33
Gear Selector34
Using Low Gear35
Light Switch35
AWD Switch35
Switches35
ADC Switch36
Polaris 3-Mode Throttle Control Switch36
Winch Switch36
Remote Winch Switch36
AUX Switch37
Auxiliary Outlet37
Electronic Power Steering37
Foot Pedals38
Brake Pedal38
Throttle Pedal38
Seat39
Seat Removal39
Seat Belt Inspection40
Seat and Storage Compartments40
Fuel Cap40
Cab Nets41
Securing the Net41
Opening the Net41
Hood Latches42
Trailer Hitch Bracket42
Extreme Use 30 AH Battery42
Instrument Cluster43
Speedometer43
Rider Information Center43
Mode Button46
Display Units46
Clock Mode46
Odometer Mode47
Trip Meter Mode47
Hour Meter Mode47
Tachometer Mode47
Diagnostic Display Mode48
Engine Error Codes48
Operation49
Vehicle Break-In Period49
Engine and Drivetrain Break-In49
Brake System Break-In50
PVT Break-In50
Pre-Ride Inspection50
Safe Operation Practices51
Know Your Riding Area/Tread Lightly52
Trail Etiquette52
Starting the Engine52
Cold Weather Operation53
Stopping the Engine53
Braking53
Parking the Vehicle53
Driving Procedures54
New Operator Driving Procedures54
Driving with a Passenger55
Driving on Slippery Surfaces56
Driving over Obstacles56
Driving Uphill57
Driving Downhill57
Driving on a Sidehill57
Driving through Water58
Driving in Reverse58
Parking on an Incline59
Hauling Cargo60
Belt Life61
Towing Loads61
Dumping the Cargo Box62
All Wheel Drive/Rear Differential System63
Engaging AWD63
Disengaging AWD63
Locking the Differential64
Unlocking the Differential64
Turf Mode64
Performance65
Standard65
Work65
Winch Guide67
Winch Safety Precautions67
Winch Operation69
Winch Cable Cxare74
Shock Loading75
Emission Control Systems79
Noise Emission Control System79
Crankcase Emission Control System79
Electromagnetic Interference79
Maintenance81
Periodic Maintenance Chart81
Severe Use Definition81
Maintenance Chart Key82
Lubrication Recommendations86
Engine Oil87
Oil Recommendations87
Oil Check87
Oil and Filter Change88
Gearcases89
Gearcase Specification Chart89
Transmission90
Main Gearcase90
Fluid Change90
Front Gearcase91
Spark Plugs92
Spark Plug Recommendations92
Spark Plug Gap/Torque92
Normal Plug92
Wet Fouled Plug93
Cooling System93
Adding or Changing Coolant93
Radiator and Cooling Fan93
Radiator Coolant Level94
Overflow Bottle Coolant Level95
Polaris Variable Transmission System96
Belt Replacement/Debris Removal96
Vehicle Immersion99
Filter Systems99
Air Filter99
Spark Arrester100
Brakes101
Brake Fluid101
Brake Inspection102
Steering Wheel Inspection102
Suspension Adjustment103
Tires103
Tire Tread Depth104
Axle and Wheel Nut Torque Specifications104
Wheel Removal104
Wheel Installation104
Lights106
Headlight Lamp Replacement106
Headlight Beam Adjustment107
Brake Lights107
To Check the Brake Lights107
Fuses108
Battery108
Battery Fluid109
Battery Removal109
Battery Installation110
Battery Storage111
Battery Charging111
Conventional Battery111
Sealed Battery111
Cleaning and Storage112
Washing the Vehicle112
Washing Tips113
Polishing the Vehicle113
Polishing Tips113
Chrome Wheel Care114
Storage Tips114
Removing Corrosion114
Clean the Exterior114
Oil and Filter115
Air Filter/Air Box115
Fluid Levels115
Inspect and Lubricate115
Removal from Storage116
Battery Maintenance116
Storage Area/Covers116
Transporting the Vehicle116
Specifications119
Polaris Products127
Lubricants/Service Products127
Troubleshooting129
Drive Belt Wear/Burn129
Engine Doesn't Turn over130
Engine Turns Over, Fails to Start130
Engine Backfires130
Engine Pings or Knocks131
Engine Runs Irregularly, Stalls or Misfires131
Engine Stops or Loses Power132
Index145

Polaris Ranger Crew XP 900 - Page 150

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