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Need help?Do you have a question about the Polaris RANGER XP 900 2018-2019 and is the answer not in the manual?
General| Brand | Polaris |
|---|---|
| Model | RANGER XP 900 2018-2019 |
| Category | Offroad Vehicle |
| Language | English |
General reference materials and rules for service procedures.
Guidelines for efficient and safe service work, including part usage and cleanliness.
Lists part numbers for owner's manuals related to different models.
Index of specialized tools required for various maintenance procedures.
Explains model and VIN designation, covering chassis and engine codes.
Provides dimensions and capacities for different Ranger models.
Contains conversion tables and other useful reference charts.
Overview of maintenance procedures, service notes, and special tools.
Details inspection, adjustment, and lubrication intervals based on usage.
Lists essential items to inspect before riding the vehicle for safety.
Specifies maintenance tasks to be performed at 10, 25, and 50-hour intervals.
Outlines maintenance tasks for intervals up to 500 hours or 12 months.
Identifies all grease fittings on the A-arms, stabilizer bar, and propshaft yoke.
Covers procedures for checking and changing engine oil and filters.
Details procedures for inspecting and maintaining the liquid cooling system.
Covers maintenance for fuel pump, lines, filters, and air intake systems.
Procedure for inspecting and cleaning the engine intake pre-filter.
Procedure for inspecting and replacing the air filter element.
Procedure for cleaning and inspecting the exhaust spark arrestor.
General information, service notes, special tools, and specs for 900 and 1000 engines.
Details procedures for accessible engine components and engine removal/installation.
Covers valve cover, camshaft, and cylinder head disassembly and inspection.
Step-by-step guide for removing the cylinder head assembly.
Procedures for bearing selection and crankshaft installation.
Detailed steps for installing the crankshaft assembly.
Covers cleaning and preparing crankcase mating surfaces before assembly.
Covers cylinder head and camshaft installation and timing procedures.
Procedure for measuring and adjusting valve clearance using tappets.
Covers removal and installation of intake manifold and exhaust systems.
Details procedures for radiator, water pump, and thermostat service.
Covers general information, components, maintenance, and troubleshooting for the HVAC system.
Step-by-step guide for replacing the AC compressor drive belt.
Procedure for removing and installing the AC compressor.
Lists common HVAC symptoms and their causes and solutions.
Overview of EFI system operation and initial starting procedures.
Identifies key components of the EFI system and their locations.
Covers routing, removal, and installation of fuel lines.
Exploded view and procedures for fuel tank removal and installation.
Covers operation, testing, and replacement of the fuel pump assembly.
Overview of ECU operation, service, and replacement procedures.
Covers ETC operation, testing, replacement, and learn procedure.
Explains CPS operation, testing, and replacement procedures.
Covers T-MAP sensor operation, testing, and replacement.
Explains ECT operation, testing, and replacement.
Covers PPS operation, testing, and replacement procedures.
Covers fuel injector operation, troubleshooting, testing, and replacement.
Information on oxygen sensor function and replacement procedures.
How to read and interpret instrument cluster trouble codes.
Explains how the ECU detects misfires and associated codes.
Common fuel system issues like lean mixture, rich mixture, and poor idle.
Overview of diagnostic software, special tools, and updates.
Overview of PVT system, service notes, special tools, and specs.
Explains drive and driven clutch operation, break-in, and maintenance.
Provides clutch specifications (shift weight, springs) for different models and altitudes.
Covers PVT covers, ducting, disassembly, and assembly procedures.
Details belt removal, inspection, and installation procedures.
Covers drive clutch assembly view, disassembly, inspection, and bushing service.
Procedures for disassembly, inspection, and assembly of the non-EBS driven clutch.
Procedures for disassembly, inspection, and assembly of the EBS driven clutch.
Lists common PVT system situations and their probable causes and remedies.
Overview of transmission, service notes, special tools, and fluid capacity.
Exploded view of the transmission assembly with component references.
Covers shift lever removal/installation, inspection, and adjustment procedures.
Details transmission removal and installation procedures.
Explains how AWD, Differential Lock, and Differential Unlock modes function.
Step-by-step instructions for disassembling the transmission case and components.
Procedures for disassembling the gear cluster and associated parts.
Instructions for removing and disassembling the snorkel shaft assembly.
Steps for disassembling the planetary differential components.
Procedures for replacing ring gear and planet gear bushings.
Steps for assembling the planetary differential components.
Guidance on inspecting gear sets, shafts, and bearings for wear or damage.
Instructions for reassembling and checking snorkel gear backlash.
Procedures for assembling the transmission case, shift components, and shafts.
Check items for shifting difficulty, including cable, PVT, and internal components.
Overview of final drive systems, service notes, special tools, and specifications.
Details the routing of the front gearcase vent line along the frame.
Covers bearing carrier removal, inspection, replacement, and installation.
Procedures for front drive shaft removal and installation.
Covers front propshaft removal and installation for standard and CREW models.
Procedures for disassembling and assembling the propshaft U-joints.
Exploded views and operation of the front gearcase, including AWD.
Troubleshooting guide for AWD system failures, focusing on coil resistance and armature plate.
Steps for disassembling and inspecting the front gearcase components.
Procedures for reassembling the front gearcase components.
Table for diagnosing and resolving common AWD system issues.
Covers rear bearing carrier inspection, removal, bearing replacement, and installation.
Procedures for rear drive shaft removal and installation.
Important tips for handling drive shafts and CV joints to prevent damage.
Procedures for replacing outer CV joint boots and clamps.
Procedures for replacing inner plunging joint boots and clamps.
Overview of steering and suspension systems, service notes, tools, and specs.
Covers steering assembly overview and removal/installation of components.
Procedure for removing the power steering unit.
Procedure for installing the power steering unit.
Periodic checks for loose fasteners, tie rod ends, and steering shaft components.
Method for measuring and inspecting front wheel toe alignment.
Procedure for adjusting wheel toe alignment by adjusting tie rods.
Covers suspension inspection, spring pre-load, and shock position adjustments.
Assembly views and removal/installation of front A-arms.
Covers ball joint service preparation, removal, and installation.
Assembly views and removal/installation of rear A-arms.
Covers stabilizer bar assembly view and removal/installation.
Covers shock assembly, removal/installation, and spring replacement.
Overview of brake system, service notes, special tools, and specifications.
Covers assembly view, line routing, bleeding, and master cylinder service.
Step-by-step guide for bleeding brakes and changing fluid.
Covers master cylinder removal and installation procedures.
Procedures for removing and installing the foot brake pedal.
Covers pad removal, inspection, installation, and burnishing.
Covers caliper assembly view, removal, disassembly, inspection, assembly, and installation.
Covers disc runout, inspection, and replacement procedures.
Covers pad removal, inspection, installation, and burnishing.
Covers caliper assembly view, removal, disassembly, inspection, assembly, and installation.
Covers disc runout, inspection, and replacement procedures.
Lists common brake system issues and their solutions.
Overview of body and frame, service notes, special tools, and decal replacement.
Exploded views of main frame, frame supports, and front bumper.
Exploded views of dash panels, glove box, hood, fenders, and fascia.
Exploded views of floor, rear fenders, skid plate, and storage components.
Exploded views of seat mounting and seat belt components.
Assembly views for cab frame, headrests, and side nets.
Exploded view of the heater assembly for packaged units.
Exploded view of the roof assembly for packaged units.
Exploded view of the rear panel windshield for packaged units.
Procedures for removing and installing half and full doors.
Steps for removing and installing the heater system.
Procedures for removing and installing the roof assembly.
Steps for removing and installing the rear panel windshield.
Procedures for removing and installing the windshield.
Covers removal and installation of overhead light and seat heater.
Exploded views and service procedures for the tailgate and cargo box panels.
Covers removal of seat base, hood, bumpers, fascia, and fenders.
Procedures for removing upper and lower dash panels and glove box.
Steps for removing rocker panels.
Procedures for removing and installing the front brushguard.
Steps for removing and installing nerf bars.
Procedures for removing and installing the winch assembly.
Notes on diagnosing electrical problems, component access, and meter usage.
Lists specialized tools required for electrical system diagnostics and service.
Provides resistance and voltage specifications for various electrical components.
Covers service for brake light, headlamp, ignition, AWD, transmission, and seat belt switches.
Covers speed sensor location and testing procedures.
Overview of differential solenoid operation and circuit.
Covers instrument cluster overview, display functions, and diagnostics.
Covers AWD coil operation and diagnosing system failures.
Procedures for headlight adjustment and bulb replacement.
Covers LED lamp replacement for tail and brake lights.
Provides a break-out diagram for the cooling system.
Covers ignition coil operation and HT lead replacement.
Overview of fuse box components and their functions.
Procedures for testing current draw and charging system performance.
Procedure for replacing the alternator on HVAC models.
General notes on diagnosing electrical issues and using a DMM.
Covers battery specifications, general information, storage, and testing.
Troubleshooting, starter motor removal/installation, and solenoid tests.
Overview of EPS operation, diagnosing, torque offsets, and system breakout.
