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RANGER 2004
Polaris RANGER 2004 User Manual
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Owner's Manual
for V
ehicle Maintenance
and Safety
RANGER
2004
Owner's Manual
for V
ehicle Maintenance
and Safety
RANGER
2004
R
ead this manual carefully
. It contains impor
tant safety infor
mation.
This is an adult vehicle only
.
Operation is prohibited for those under 16 years of age.
RANGER 2x4
RANGER 4x4
RANGER 6x6
RANGER TM
RANGER 2x4
RANGER 4x4
RANGER 6x6
RANGER TM
2
Table of Contents
Welcome
5
Vehicle Identification Numbers
6
Table of Contents
7
Safety
9
Age Restrictions
9
Operator Safety
10
Equipment Modifications
14
Safety Decals and Locations
22
Fuel Safety
26
Features and Controls
27
Component Locations
28
Auxiliary Outlet
30
Indicator Lights
30
Trailer Hitch Bracket
30
Gear Selector
33
Awd Switch
34
Ignition Switch
34
Light Switch
34
Brake Pedal
35
Differential Lock
35
Parking Brake Lever
35
Throttle Pedal
35
Vehicle Break-In Period
36
Operation
36
Starting the Engine
38
Stopping the Engine
39
Driving Procedures
41
Driving Safely
41
Driving on Slippery Surfaces
42
Driving Uphill
43
Driving Downhill
44
Driving through Water
45
Driving over Obstacles
46
Driving in Reverse
47
Parking on an Incline
48
Hauling Cargo
49
Dumping the Cargo Box
50
Towing Loads
51
Parking the RANGER
52
All Wheel Drive (Awd)
53
Disengaging Awd
53
Exhaust Emission Control System
55
Noise Emission Control System
55
Crankcase Emission Control System
55
Emission Control Systems
55
Maintenance and Lubrication
56
Periodic Maintenance Schedule
57
Lubrication Recommendations
60
Engine Oil
62
Premium 4 Synthetic Lubricant
62
Oil Change
68
Oil Check
69
Gearcase Specification Chart
71
Gearcases (Oil Check/Specifications)
71
Adding or Changing Coolant
72
Coolant Level Inspection
73
Cooling System (Coolant/Radiator Levels)
73
Radiator and Cooling Fan
74
Spark Plugs
75
Vehicle Immersion
77
Air Filter Service
78
Breather Filter and Hoses
79
Fuel Filter
79
Air Filter
80
Rear Spring Adjustment
81
Steering Wheel Inspection
81
Spark Arrestor
82
Throttle Freeplay
84
Throttle System
84
Cylinder Head/Cylinder Base Fastener Torque
85
Throttle Cable/Carburetor/Engine Idle Rpm Adjustment
85
Brake Inspection
86
Brakes Inspection/Adjustment
87
Parking Brake Adjustment
87
Seat Belts
88
Tire Tread Depth
89
Tires
89
Brake Lights
91
Headlight Beam Adjustment
91
Indicator Lamp Replacement
92
Tool Kit
92
Cleaning Your Ranger
93
Battery Removal
96
Battery Installation
97
Battery Storage
97
Specifications
98
Polaris Products
102
Troubleshooting
103
Warranty
106
Limited Warranty
109
Maintenance Schedule
111
Index
116
5
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Polaris RANGER 2004 Specifications
General
Brand
Polaris
Model
RANGER 2004
Category
Offroad Vehicle
Language
English
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