Polaris RANGER ETX 2015 - User Manual

FOREWORD
The information printed within this publication includes the latest product information at time of print. The most recent
version of this Service Manual is available in electronic format at www.polarisdealers.com.
This Service Manual is designed primarily for use by certified Polaris Master Service Dealer
®
technicians in a properly
equipped shop and should be kept available for reference. All references to left and right side of the vehicle are from
the operator's perspective when seated in a normal riding position.
Some procedures outlined in this manual require a sound knowledge of mechanical theory, tool use, and shop
procedures in order to perform the work safely and correctly. Technicians should read the text and be familiar with the
service procedures before starting any repair. Certain procedures require the use of special tools. Use only the proper
tools as specified. If you have any doubt as to your ability to perform any of the procedures outlined in this Service
Manual, contact an authorized dealer for service.
We value your input and appreciate any assistance you can provide in helping make these publications more useful.
Please provide any feedback you may have regarding this manual. Authorized dealers can submit feedback using 'Ask
Polaris'. Click on 'Ask Polaris', and then click on 'Service Manual / Service Literature Question'.
Consumers, please provide your feedback in writing to: Polaris Industries Inc. ATTN: Service Publications Department,
2100 Hwy 55, Medina, MN 55340.
Publication Printed October 2015 (PN 9926806 R03)
© Copyright 2015 Polaris Industries Inc. All information contained within this publication is based on the latest product information at the time of publication. Due to
constant improvements in the design and quality of production components, some minor discrepancies may result between the actual vehicle and the information
presented in this publication. Depictions and/or procedures in this publication are intended for reference use only. No liability can be accepted for omissions or
inaccuracies. Any reprinting or reuse of the depictions and/or procedures contained within, whether whole or in part, is expressly prohibited. Printed in U.S.A.
2015 - 2016 RANGER ETX / 570 2-SEAT
2015 - 2016 RANGER 570 CREW

Polaris RANGER ETX 2015 Specifications

General

Brand	Polaris
Model	RANGER ETX 2015
Category	Offroad Vehicle
Language	English

Summary

SAFETY WARNINGS

CHAPTER 1 GENERAL INFORMATION

MASTER TORQUE TABLE

Comprehensive table of torque specifications for various fasteners and components.

CHAPTER 2 MAINTENANCE

INSPECTION; MAINTENANCE INTERVALS

Guidelines for regular inspections and maintenance schedules for vehicle components.

PERIODIC MAINTENANCE CHART

Schedule detailing maintenance intervals based on hours, calendar time, or mileage.

CHAPTER 3 ENGINE; COOLING SYSTEM

ENGINE DETAIL - TORQUE VALUES - SEQUENCES

Torque specifications and tightening sequences for engine fasteners.

ENGINE COOLING SYSTEM

Overview and service procedures for the engine cooling system.

ENGINE DISASSEMBLY; INSPECTION - TOP END

Procedures for disassembling and inspecting the top end of the engine.

ENGINE DISASSEMBLY; INSPECTION - LOWER END

Procedures for disassembling and inspecting the lower end of the engine.

CHAPTER 4 FUEL SYSTEM

FUEL PUMP TEST

Testing the fuel pump for proper operation and system pressure.

EFI DIAGNOSIS

Diagnostic procedures and service notes for the EFI system.

CHAPTER 5 PVT SYSTEM

MAINTENANCE; INSPECTION

Periodic inspection and maintenance requirements for the PVT system.

DRIVE BELT

Procedures for drive belt removal, inspection, and installation.

DRIVE CLUTCH SERVICE

Procedures for servicing the drive clutch assembly.

DRIVEN CLUTCH SERVICE

Procedures for servicing the driven clutch assembly.

CHAPTER 6 TRANSMISSION

TRANSMISSION SERVICE

Procedures for servicing the transmission system.

TRANSMISSION DISASSEMBLY

Step-by-step procedures for disassembling the transmission.

CHAPTER 7 FINAL DRIVE

FINAL DRIVE TORQUE TABLE

Torque specifications for final drive components.

FRONT HUB; BEARING

Procedures for front hub and bearing removal, inspection, and installation.

FRONT DRIVE SHAFT

Procedures for front drive shaft removal and installation.

FRONT GEARCASE REMOVAL AND INSTALLATION

Procedures for removing and installing the front gearcase assembly.

AWD DIAGNOSIS

Diagnostic procedures for troubleshooting AWD system engagement issues.

GEARCASE DISASSEMBLY; INSPECTION

Procedures for disassembling and inspecting the gearcase.

REAR BEARING CARRIER

Procedures for rear bearing carrier inspection, removal, disassembly, assembly, and installation.

REAR DRIVE SHAFT

CHAPTER 8 STEERING; SUSPENSION

FRONT STRUT

REAR A-ARMS

CHAPTER 9 BRAKE SYSTEM

MASTER CYLINDER

BRAKE PROCEDURES

FRONT BRAKE PADS - RANGER

FRONT CALIPER - RANGER

FRONT BRAKE PADS - CREW

FRONT CALIPER - CREW

TROUBLESHOOTING

Troubleshooting common brake system issues like noise, vibration, overheating, and lock-up.

CHAPTER 10 BODY; FRAME

TORQUE SPECIFICATIONS

Torque specifications for body and frame components.

CHAPTER 11 ELECTRICAL

INSTRUMENT CLUSTER

BATTERY SERVICE

STARTER SYSTEM