Polaris RANGER ETX INTL 2015 User Manual

FOREWORD
The information printed within this publication includes the latest product information at time of print. The most recent
version of this Service Manual is available in electronic format at www.polarisdealers.com.
This Service Manual is designed primarily for use by certified Polaris Master Service Dealer
®
technicians in a properly
equipped shop and should be kept available for reference. All references to left and right side of the vehicle are from
the operator's perspective when seated in a normal riding position.
Some procedures outlined in this manual require a sound knowledge of mechanical theory, tool use, and shop
procedures in order to perform the work safely and correctly. Technicians should read the text and be familiar with the
service procedures before starting any repair. Certain procedures require the use of special tools. Use only the proper
tools as specified. If you have any doubt as to your ability to perform any of the procedures outlined in this Service
Manual, contact an authorized dealer for service.
We value your input and appreciate any assistance you can provide in helping make these publications more useful.
Please provide any feedback you may have regarding this manual. Authorized dealers can submit feedback using 'Ask
Polaris'. Click on 'Ask Polaris', and then click on 'Service Manual / Service Literature Question'.
Consumers, please provide your feedback in writing to: Polaris Industries Inc. ATTN: Service Publications Department,
2100 Hwy 55, Medina, MN 55340.
Publication Printed October 2015 (PN 9926806 R03)
© Copyright 2015 Polaris Industries Inc. All information contained within this publication is based on the latest product information at the time of publication. Due to
constant improvements in the design and quality of production components, some minor discrepancies may result between the actual vehicle and the information
presented in this publication. Depictions and/or procedures in this publication are intended for reference use only. No liability can be accepted for omissions or
inaccuracies. Any reprinting or reuse of the depictions and/or procedures contained within, whether whole or in part, is expressly prohibited. Printed in U.S.A.
2015 - 2016 RANGER ETX / 570 2-SEAT
2015 - 2016 RANGER 570 CREW

Polaris RANGER ETX INTL 2015 Specifications

General

Brand	Polaris
Model	RANGER ETX INTL 2015
Category	Offroad Vehicle
Language	English

Summary

Chapter 1 General Information

Chapter 2 Maintenance

Inspection / Maintenance Intervals

Details pre-ride inspections and scheduled maintenance intervals for vehicle components.

Periodic Maintenance Chart

Outlines maintenance intervals for various components based on hours, calendar, or miles.

Chapter 3 Engine / Cooling System

Engine Detail - Torque Values - Sequences

Torque specifications and sequences for engine fasteners during assembly/disassembly.

Engine Cooling System

Covers cooling system operation, specifications, pressure testing, and bleeding procedures.

Engine Service

Procedures for engine disassembly, top-end, and bottom-end service.

Chapter 4 Fuel System

Electronic Control Unit (ECU)

Overview, service, replacement, and reprogramming procedures for the ECU.

Fuel System Troubleshooting

Diagnoses common fuel system issues like lean/rich mixture, poor idle, and fuel starvation.

Chapter 5 PVT System

Maintenance / Inspection

Covers periodic inspection and maintenance for peak PVT performance.

Drive Belt

Steps for removing, inspecting, and installing the drive belt.

Drive Clutch Service

Detailed instructions for disassembling and inspecting the drive clutch.

Driven Clutch Service

Detailed instructions for disassembling and inspecting the driven clutch.

Chapter 6 Transmission

Transmission Service

Covers differential operation, transmission disassembly, and assembly.

Transmission Removal - 325

Step-by-step guide for removing the transmission from the 325cc model.

Gear / Shaft / Bearing Inspection

Instructions for inspecting gears, shafts, and bearings within the transmission.

Chapter 7 Final Drive

Front Hub / Bearing

Front Drive Shaft

Front Gearcase Removal and Installation

Rear Bearing Carrier

Drive Shaft Service

Chapter 8 Steering / Suspension

Steering Assembly

Front Strut

Rear A-Arms

Shocks / Springs

Chapter 9 Brake System

Front Brake Pads - Ranger

Front Caliper - Ranger

Front Brake Disc

Rear Brake Pad Service

Rear Caliper

Parking Brake System

Troubleshooting

Common brake system issues like noise, pedal vibration, and caliper overheating.

Chapter 10 Body / Frame

Dash Instruments / Controls

Hood / Dash / Front Fascia

Seat Mounting / Seat Belts

Rear Cargo Box

Chapter 11 Electrical

All Wheel Drive (AWD) Coil

Instrument Cluster

Charging System

Starter System