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Polaris RANGER ETX INTL 2015 User Manual

Polaris RANGER ETX INTL 2015
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1.30
9926806 R03 - 2015 - 2016 RANGER ETX / 570 2-SEAT 2015 - 2016 RANGER 570 CREW Service Manual
© Copyright Polaris Industries Inc.
MASTER TORQUE TABLE
ITEM
TORQUE
Ball Joint Nut
30 ft-lbs (41 Nm)
Ball Joint Retaining Plate
Screws
8 ft-lbs (11 Nm)
Bearing Carrier Fasteners 40 ft-lbs (54 Nm)
Body Screws (T-40) 8 ft-lbs (11 Nm)
Brake Disc Mounting Bolts
(front)
18 ft-lbs (25 Nm)
Brake Disc Mounting Bolts
(rear)
27 ft-lbs (36 Nm)
Brake Bleed Screws
47 in-lbs (5 Nm)
Brake Caliper Mounting
Bolts
46 ft-lbs (62 Nm)
Brake Line Banjo Bolts 15 ft-lbs (20 Nm)
Brake Line Flare Fittings 14 ft-lbs (19 Nm)
Brake Switch
15 ft-lbs (20 Nm)
Cam Chain Tensioner
30 ft-lbs (41 Nm)
Cam Chain Guide
Fasteners
9 ft-lbs (12 Nm)
Camshaft Carrier Bolts
8 ft-lbs (11 Nm)
Camshaft Sprocket Bolts 33 ft-lbs (45 Nm)
Chassis Ground Fastener
54 in-lbs (6 Nm)
Control Arm Fasteners
(front and rear)
40 ft-lbs (54 Nm)
Coolant Bleed Screw
72 in-lbs (8 Nm)
Coolant Temperature
Sensor
17 ft-lbs (23 Nm)
CPS Retaining Bolt 9 ft-lbs (12 Nm)
Crankcase Bolts
22 ft-lbs (30 Nm)
Crankshaft Bearing
Retainer (PTO)
8 ft-lbs (11 Nm)
Cylinder Head Bolts - 325
Engine
Cylinder Head Torque
Procedure:
Step 1:Torque the (4) M8
Nuts in Sequence to 15 ft-
lbs (20 Nm)
Step 2:Torque the (4) M8
Nuts in Sequence 180° (1/
2 turn)
Step 3:Torque the Outer
M6 Head Bolts to 9 ft-lbs
(12 ± 1 Nm)
Cylinder Head Bolts - Black
Torque in sequence for all
steps
Step 1: 21 ft-lbs (28 Nm)
Step 2: 26 ft-lb (35 Nm)
Step 3: Additional 135°
ITEM
TORQUE
Torque The Outer M6
Head Bolts 89 ± 9 in-lbs
(10 ± 1 Nm)
Cylinder Head Bolts - Silver
Apply light coat of engine
oil to bolt threads and
under bolt head
Torque in Sequence for all
steps
Step 1: 18 ft-lbs (25 Nm)
Step 2: 30 ft-lbs (40 Nm)
Step 3: Loosen all
fasteners until they are
unseated
Step 4: 15 ft-lbs (20 Nm)
Step 5: 26 ft-lbs (35 Nm)
Step 6: Additional 180°
Step 7: Additional 180°
Torque The Outer M6
Head Bolts 89 ± 9 in-lbs
(10 ± 1 Nm)
Differential Cover Screws
22 ft-lbs (30 Nm)
Drive Clutch Retaining Bolt 45 ft-lbs (61 Nm)
Driven Clutch Retaining
Bolt
38 ft-lb (52 Nm)
Drive Clutch Cover Plate
Screw
8 ft-lbs (10 Nm)
Drive Clutch Spider 290 ft-lbs (393 Nm)
Drive Clutch Spring
Retaining Ring Bolts
12 ft-lbs (16 Nm)
Driven Clutch Retaining
Bolt
38 ft-lbs (51 Nm)
ETC Fasteners
7 ft-lbs (10 Nm)
ECU Mounting Screws 10 in-lbs (1 Nm)
Engine Oil Plug 14 ft-lbs (19 Nm)
Engine Oil Gallery Plug 11 ft-lbs (15 Nm)
Engine Mount (front) 40 ft-lbs (54 Nm)
Engine/Transmission
Mounting Bolts (325)
In Sequence:
95 ft-lbs (195 Nm)
*see procedure for sequence
Engine/Transmission
Mounting Bolts (570)
In Sequence:
55 ft-lb (75 Nm)
*see procedure for sequence
Exhaust Head Pipe Bolts 18 ft-lbs (25 Nm)
Flywheel Nut 133 ft-lbs (180 Nm)
Frame Bolts (front to rear)
CREW
40 ft-lbs (54 Nm)
Front Bumper / Fender
Screws
5 ft-lbs (7 Nm)
GENERAL INFORMATION

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Polaris RANGER ETX INTL 2015 Specifications

General IconGeneral
BrandPolaris
ModelRANGER ETX INTL 2015
CategoryOffroad Vehicle
LanguageEnglish

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