Polaris RANGER 570 (Intl.) 2016 User Manual

FOREWORD
The information printed within this publication includes the latest product information at time of print. The most recent
version of this Service Manual is available in electronic format at www.polarisdealers.com.
This Service Manual is designed primarily for use by certified Polaris Master Service Dealer
®
technicians in a properly
equipped shop and should be kept available for reference. All references to left and right side of the vehicle are from
the operator's perspective when seated in a normal riding position.
Some procedures outlined in this manual require a sound knowledge of mechanical theory, tool use, and shop
procedures in order to perform the work safely and correctly. Technicians should read the text and be familiar with the
service procedures before starting any repair. Certain procedures require the use of special tools. Use only the proper
tools as specified. If you have any doubt as to your ability to perform any of the procedures outlined in this Service
Manual, contact an authorized dealer for service.
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Publication Printed October 2015 (PN 9926806 R03)
© Copyright 2015 Polaris Industries Inc. All information contained within this publication is based on the latest product information at the time of publication. Due to
constant improvements in the design and quality of production components, some minor discrepancies may result between the actual vehicle and the information
presented in this publication. Depictions and/or procedures in this publication are intended for reference use only. No liability can be accepted for omissions or
inaccuracies. Any reprinting or reuse of the depictions and/or procedures contained within, whether whole or in part, is expressly prohibited. Printed in U.S.A.
2015 - 2016 RANGER ETX / 570 2-SEAT
2015 - 2016 RANGER 570 CREW

Polaris RANGER 570 (Intl.) 2016 Specifications

General

Brand	Polaris
Model	RANGER 570 (Intl.) 2016
Category	Offroad Vehicle
Language	English

Summary

CHAPTER 1: GENERAL INFORMATION

MASTER TORQUE TABLE

Comprehensive list of torque specifications for various components.

STANDARD BOLT TORQUE SPECIFICATION

Torque values for standard bolts based on grade and size.

CHAPTER 2: MAINTENANCE

INSPECTION / MAINTENANCE INTERVALS

Details pre-ride inspections and periodic maintenance schedules.

SERVICE PRODUCTS AND LUBRICANTS

FUEL SYSTEM AND AIR INTAKE

ENGINE COMMON

CHAPTER 3: ENGINE / COOLING SYSTEM

ENGINE SPECIFICATIONS

ENGINE DETAIL - TORQUE VALUES - SEQUENCES

Specific torque values and sequences for engine fasteners.

ENGINE COOLING SYSTEM

Information on cooling system flow, specifications, and pressure testing.

ENGINE SERVICE

CHAPTER 4: FUEL SYSTEM

ELECTRONIC CONTROL UNIT (ECU)

DIGITAL WRENCH® OPERATION

Information on using the diagnostic software and connector.

CHAPTER 5: PVT SYSTEM

PVT SYSTEM OVERVIEW

DRIVE CLUTCH SERVICE

Assembly view, disassembly, inspection, and service of the drive clutch.

DRIVEN CLUTCH SERVICE

Assembly view, disassembly, and inspection of the driven clutch.

TROUBLESHOOTING

Lists common PVT system issues and their remedies.

CHAPTER 6: TRANSMISSION

LUBRICATION

TRANSMISSION REMOVAL - 325

Step-by-step instructions for removing the transmission.

TRANSMISSION INSTALLATION - 325

Step-by-step instructions for installing the transmission.

CHAPTER 7: FINAL DRIVE

FRONT HUB / BEARING

FRONT DRIVE SHAFT

FRONT GEARCASE REMOVAL AND INSTALLATION

Procedures for removing and installing the front gearcase.

REAR BEARING CARRIER

Inspection, removal, disassembly, assembly, and installation of the rear bearing carrier.

TROUBLESHOOTING, FRONT GEARCASE (ADC)

Diagnosing and repairing issues with the All-Wheel Drive Descent Control system.

CHAPTER 8: STEERING / SUSPENSION

STEERING ASSEMBLY

STEERING SHAFT BEARING REPLACEMENT

FRONT STRUT

Assembly view and procedures for strut cartridge and ball joint replacement.

REAR A-ARMS

CHAPTER 9: BRAKE SYSTEM

BRAKE SERVICE SPECIFICATIONS

BRAKE SYSTEM NOTES

HYDRAULIC BRAKE SYSTEM OPERATION

Explains the operation of the hydraulic brake system.

FRONT BRAKE PADS - RANGER

Procedures for front brake pad removal, inspection, and installation.

FRONT CALIPER - RANGER

REAR BRAKE PAD SERVICE

REAR CALIPER

PARKING BRAKE SYSTEM

CHAPTER 10: BODY / FRAME

TORQUE SPECIFICATIONS

Torque values for body and frame fasteners.

CHASSIS / BODY

DASH INSTRUMENTS / CONTROLS

HOOD / DASH / FRONT FASCIA

REAR CARGO BOX