3.84
9926806 R03 - 2015 - 2016 RANGER ETX / 570 2-SEAT 2015 - 2016 RANGER 570 CREW Service Manual
© Copyright Polaris Industries Inc.
12. Install starter idler gear
w
and shaft
q
.
OIL PUMP ASSEMBLY
1. Clean and dry all parts thoroughly. Apply clean
engine oil to all parts. Do not use gasket sealer on
the pump cover mating surfaces.
2. Align the gerotor according to the orientation dots.
3. Place the drive pin
e
through the oil pump drive
shaft
t
.
4. Slide the gerotor
e
onto the drive shaft and lock
them into position on the drive pin.
5. Install the washer
u
onto the drive shaft.
6. Install the oil pump cover onto the shaft assembly.
7. Grasp the complete oil pump assembly by the drive
shaft and install the assembly into the stator cover.
8. Pack the voids of gerotor and relief valve bore with
white lithium engine assembly grease (Lubriplate
#105 or equivalent).
9. Install the
q
oil pump cover bolts and torque to
specification.
TORQUE
Oil Pump Cover Bolts:
7 ft-lbs (10 Nm)
STATOR / STATOR COVER INSTALLATION
1. Clean and degrease stator screws and threads in the
stator housing.
2. Clean mounting surfaces of stator
q
and housing
w
.
3. Apply crankcase sealant to edges of rubber stator
grommet.
4. Set the stator in housing and press wire grommet
into slot on housing.
5. Apply Loctite® 242™ to end (8-10 threads) of the
stator screws
e
and the wire routing bracket screws
r
.
6. Install a new stator cover gasket.
7. Install the stator cover.
CAUTION
The flywheel contains powerful magnets. Use caution
when installing the stator cover.
DO NOT place fingers between cover and crankcase at
any time during the installation process or injury could
result.
8. Install the stator cover screws and torque to
specification.
TORQUE
Stator Cover BoltsStator to Cover Retaining Bolts:
9 ft-lbs (12 Nm)Apply Loctite® 242™
ENGINE / COOLING SYSTEM
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