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9926806 R03 - 2015 - 2016 RANGER ETX / 570 2-SEAT 2015 - 2016 RANGER 570 CREW Service Manual
© Copyright Polaris Industries Inc.
3.83
2. Clean flywheel taper
r
to remove all oil or grease.
3. Apply a small amount of PS-4 engine oil to the flat
area
t
on the MAG side crankshaft. DO NOT apply
engine oil to the crankshaft taper.
4. Rotate crankshaft so the flywheel key
y
is facing
upward.
5. Fully install starter gear onto the crankshaft as
shown.
6. Align the flywheel keyway with flywheel key on the
crankshaft.
7. Apply a drop of Loctite 641 (Yellow) to the tapers
before assembly. Loctite 603 (Green) can be used if
641 is not available.
8. By hand, lightly press the flywheel inward while
rotating the starter gear counter clock-wise. Fully
install the flywheel until seated on the crankshaft
taper.
9. Install the flywheel washer.
10. Hold flywheel with commercially available strap
wrench.
11. Torque new flywheel nut to specification.
TORQUE
Flywheel Retaining Nut:
133 ft-lbs (180 Nm)Torque to specification, back of
180 degrees, retorque to specification.
ENGINE / COOLING SYSTEM
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