Polaris RANGER 570 (Intl.) 2016 - CHAPTER 1: GENERAL INFORMATION; MASTER TORQUE TABLE; STANDARD BOLT TORQUE SPECIFICATION

1
9926806 R03 - 2015 - 2016 RANGER ETX / 570 2-SEAT 2015 - 2016 RANGER 570 CREW Service Manual
© Copyright Polaris Industries Inc.
1.1
GENERAL INFORMATION
CHAPTER 1
GENERAL INFORMATION
VEHICLE INFORMATION...................... ... . . . . . .. ........... ... .... ... .... . . . . . . ............. . . . . 1.2
MODEL NUMBER DESIGNATION (2015 +) . . . . .. ............. ... . . . . . ............. ...... . . . . . ......... 1.2
VEHICLE IDENTIFICATION NUMBER (VIN) DESIGNATION (2015+) ............ ... ..... . . . . . .......... 1.2
VIN / ENGINE NUMBER LOCATION .. . ............. . . . . . .. ............ . . . . . ............. . . . . . ......... 1.3
GENERAL SPECIFICATIONS .. . . . . . ............. . . . . . .. ........... ..... . . . . . ............. . . . . . ......... 1.4
MODEL: 2015 RANGER ETX . . . ............. ... . . . . . .. ........... ... .... ... ... . . . . . .. ........... ...... 1.4
2015 RANGER ETX .... .... . . . . . .............. . . . . . ............. . . . . . ............. ...... . . . . . ......... 1.5
MODEL: 2015 RANGER 570. . . ............. . . . . . ............. .... ... ... . . . . . ............. ...... . . . . . .. 1.6
2015 RANGER 570 .. ... .... . . . . . .............. . . . . . ............. . . . . . ............. ...... . . . . . ......... 1.7
MODEL: 2015 RANGER 570 CREW .. . . . . . .............. . . . . . ............. . . . . . ............. .... ... ... 1.8
2015 RANGER 570 CREW.. ............. . . . . . ............. ... .... ... ... . . . . . ............. ...... . . . . . .. 1.9
MODEL: 2016 RANGER ETX . . . ............. ... . . . . . .. ........... ... .... ... ... . . . . . .. ........... .....1.10
2016 RANGER ETX .... .... . . . . . .............. . . . . . ............. . . . . . ............. ...... . . . . . ........1.11
MODEL: 2016 RANGER 570 4X4 . . ............. . . . . . .. ........... ...... . . . . . ............. . . . . . .......1.12
2016 RANGER 570 4X4 . . .. ............. . . . . . ............ . . . . . . ............ .... ... ... .... ... .... . . . . .1.13
MODEL: 2016 RANGER 570 2X4 (INTL.)......... ... ...... . . . . . ............. . . . . . .. ............ . . . . . . .1.14
2016 RANGER 2X4 (INTL.) . . .. ........... ... .... . . . . . . . ............ . . . . . ............. .... ... ... . . . . . .1.15
MODEL: 2016 RANGER 570 CREW .. . . . . . .............. . . . . . ............. . . . . . ............. .... ... ..1.16
2016 RANGER 570 CREW.. ............. . . . . . ............. ... .... ... ... . . . . . ............. ...... . . . . . .1.16
MISC. SPECIFICATIONS AND CHARTS . . . . . . ............. ..... . . . . . ........... ...... ... . . . . . ........1.18
PUBLICATION NUMBERS . . . ............. . . . . . .............. . . . . . ............. . . . . . .. ........... .....1.18
SPECIAL TOOLS ......... . . . . . ............. . . . . . ............. .... ... ... . . . . . ............. ...... . . . . . .1.19
REPLACEMENT KEYS . ........... ...... . . . . . ............. . . . . . .. ............ . . . . . ............. . . . . . .1.20
MASTER SPECIAL TOOLS TABLE ...... . . . . . . ............ ...... . . . . . ............. ... ... . . . . . ........1.21
MASTER TORQUE TABLE ... . . . .. ............. . . . . . ............. . . . . . ............ ...... . . . . . ........1.30
CLUTCHING CHART . .. ........... ...... . . . . . ............. . . . . . .. ............ . . . . . ............. . . . . . .1.33
CONVERSION TABLE . . . ............. . . . . . .............. . . . . . ............. . . . . . ............. .... ... ..1.34
STANDARD BOLT TORQUE SPECIFICATION ............. ... ... . . . . . ............. ...... . . . . . ........1.35
METRIC BOLT TORQUE SPECIFICATION............. .... . . . . . .............. . . . . . ............. . . . . . .1.35
SAE TAP / DRILL SIZES . ............. ... . . . . . ............. ...... . . . . . ............. . . . . . ............ ..1.36
METRIC TAP / DRILL SIZES . . . . ............. ... . . . . . .. ........... ... .... ... ... . . . . . .. ........... .....1.37
DECIMAL EQUIVALENTS . . . .. ........... ...... . . . . . ............ . . . . . . ............ ...... . . . . . ........1.38