Polaris RANGER 570 (Intl.) 2016 - CHAPTER 7: FINAL DRIVE

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9926806 R03 - 2015 - 2016 RANGER ETX / 570 2-SEAT 2015 - 2016 RANGER 570 CREW Service Manual
© Copyright Polaris Industries Inc.
7.1
CHAPTER 7
FINAL DRIVE
GENERAL INFORMATION... . . . . . ............. ... . . . . . .. ........... ... .... ... ... . . . . . .. ........... ...... 7.3
SPECIAL TOOLS ......... . . . . . ............. . . . . . ............. .... ... ... . . . . . ............. ...... . . . . . .. 7.3
FINAL DRIVE TORQUE TABLE . ............. . . . . . .. ............ . . . . . ............. . . . . . ............. ... 7.3
FRONT HUB / BEARING...... ... .... . . . . . .. ............ . . . . . . ............ . . . . . ............. ...... . . . . . .. 7.4
HUB REMOVAL / INSPECTION . . .............. . . . . . ............. . . . . . ............. ...... . . . . . ......... 7.4
HUBSTRUT BEARING REPLACEMENT .. ............. .... . . . . . .............. . . . . . ............. . . . . . .. 7.4
HUB INSTALLATION .......... ... . . . . . ............. ..... . . . . . . ............ . . . . . . ............ .... ... ... 7.5
FRONT HUB/WHEEL EXPLODED VIEW.. ............. ... . . . . . ............. ... . . . . . . . ........... ...... 7.7
FRONT DRIVE SHAFT........ ...... . . . . . ............. . . . . . .............. . . . . . ............. . . . . . ......... 7.8
FRONT DRIVE SHAFT REMOVAL . ............. . . . . . .. ........... ..... . . . . . ............. . . . . . ......... 7.8
FRONT DRIVE SHAFT INSTALLATION ............ . . . . . . ............ .... ... ... . . . . . . . ........... ...... 7.9
FRONT GEARCASE REMOVAL AND INSTALLATION............ ... .... . . . . . ............ ...... . . . . . .7.10
GEARCASE INSTALLATION. . . . ............. ... . . . . . .. ........... ..... . . . . . ............. . . . . . ........7.10
GEARCASE REMOVAL.... . . . . . ............. ... . . . . . .. ........... ...... . . . . . ............. . . . . . .. .....7.11
FRONT GEARCASE / CENTRALIZED HILLIARD ............. ... . . . . . ............. ..... . . . . . . ........7.12
FRONT DRVIE (NON-ADC). ... .... ... ... . . . . . ............. ...... . . . . . ............. . . . . . ..............7.12
FRONT GEARCASE ASSEMBLY VIEW... . . . .. ............. . . . . . ............. ..... . . . . . .........7.12
ALL WHEEL DRIVE OPERATION ... . . . . . ............. ... .... ... .... . . . . . .............. . . . . . .....7.13
AWD DIAGNOSIS . ........... ..... . . . . . ............. . . . . . ............. .... ... ... .... ... ... . . . . . .7.14
GEARCASE DISASSEMBLY / INSPECTION ... ... .... ... ... . . . . . ............. ...... . . . . . ........7.15
GEARCASE ASSEMBLY ..... ... ... . . . . . . ............ ...... . . . . . ............. ... ... . . . . . ........7.18
FRONT GEARCASE (ADC).... ... . . . . . ............. ... .... ... ... . . . . . ............. ...... . . . . . ........7.21
EXPLODED VIEW, FRONT GEARCASE (4WDC) ... . . . .. ........... ...... . . . . . ............. . . . . .7.21
OPERATION, FRONT GEARCASE (4WDC).. . . . ............ . . . . . . ............ ...... . . . . . ........7.23
DISASSEMBLY / INSPECTION, FRONT GEARCASE (ADC) .. . . . ............. ..... . . . . . . ........7.24
REASSEMBLY, FRONT GEARCASE (ADC) . ... ..... . . . . . ........... ...... . . . . . .. ........... ... ..7.27
TROUBLESHOOTING, FRONT GEARCASE (ADC) ............. ... . . . . . ............. ...... . . . . . .7.30
REAR BEARING CARRIER......... . . . . . ............. ... .... ... ... . . . . . ............. ...... . . . . . ........7.33
INSPECTION........ . . . . . .............. . . . . . ............. . . . . . ............. .... ... ... .... ... ... . . . . . .7.33
REMOVAL. . . . . .. ........... ... .... . . . . . .............. . . . . . ............. . . . . . ............. ...... . . . . . .7.33
DISASSEMBLY.. .... . . . . . ............ .... ... .... . . . . . . ........... ...... . . . . . ............. ... ... . . . . . .7.34
ASSEMBLY ........ . . . . . ............. .... ... ... . . . . . .. ........... ...... . . . . . ............. . . . . . .......7.34
INSTALLATION. . . ............. .... ... ... . . . . . ............. ...... . . . . . ............. . . . . . ..............7.35
REAR DRIVE SHAFT ......... ... .... ... ... . . . . . . ............ ...... . . . . . ............. ... ... . . . . . ........7.37
REAR DRIVE SHAFT REMOVAL .. ... ... . . . . . ............. ...... . . . . . ............. . . . . . ..............7.37
REAR DRIVE SHAFT INSTALLATION. . ............. ... .... ... ... . . . . . ............. ...... . . . . . ........7.37
DRIVE SHAFT SERVICE . ........... ... ... . . . . . ............. ...... . . . . . ............. . . . . . ..............7.38
DRIVE SHAFT / CV JOINT HANDLING TIPS .. . .. ............. . . . . . ............. . . . . . . ............. . . .7.38
OUTER CV JOINT / BOOT REPLACEMENT . . . . . . .. ............ . . . . . . ............ . . . . . ............. ..7.38
INNER PLUNGING JOINT / BOOT REPLACEMENT............. . . . . . ............. . . . . . ............. ..7.41
DRIVE SHAFT ASSEMBLY VIEW .. . . . . ............. ..... . . . . . ............. . . . . . ............. .... ... ..7.43
FINAL DRIVE