Polaris RANGER ETX INTL 2015 - Chapter 9 Brake System; Front Brake Pads - Ranger; Front Caliper - Ranger; Front Brake Disc

9
9926806 R03 - 2015 - 2016 RANGER ETX / 570 2-SEAT 2015 - 2016 RANGER 570 CREW Service Manual
© Copyright Polaris Industries Inc.
9.1
BRAKE SYSTEM
CHAPTER 9
BRAKE SYSTEM
GENERAL INFORMATION... . . . . . ............. ... . . . . . .. ........... ... .... ... ... . . . . . .. ........... ...... 9.3
BRAKE SERVICE SPECIFICATIONS .... . . . . . ............. ... .... . . . . . .............. . . . . . ............. 9.3
TORQUE SPECIFICATIONS.. . . ............. .... . . . . . . ............. . . . . . ............. .... ... ... . . . . . .. 9.3
SPECIAL TOOLS ......... . . . . . ............. . . . . . ............. .... ... ... . . . . . ............. ...... . . . . . .. 9.3
BRAKE SYSTEM NOTES. ........... ... .... . . . . . .. ............ . . . . . ............. . . . . . .. ........... ...... 9.4
BRAKE SYSTEM SERVICE NOTES .. . . .. ............. ... . . . . . ............. .... . . . . . . ............. . . . . 9.4
BRAKE NOISE TROUBLESHOOTING . ............. ... .... . . . . . .............. . . . . . ............. . . . . . .. 9.4
HYDRAULIC BRAKE SYSTEM OPERATION ............. . . . . . ............. . . . . . ............. .... ... ... 9.5
BRAKE SYSTEM ASSEMBLY VIEW .......... . . . . . .............. . . . . . ........... ...... ... . . . . . ......... 9.6
RANGER ..... ..... . . . . . ........... ...... . . . . . ............. ... ... . . . . . ............. ...... . . . . . ......... 9.6
RANGER CREW .......... . . . . . ............. .... ... ... .... ... ... . . . . . ............. ...... . . . . . ......... 9.7
MASTER CYLINDER............ . . . . . ............. . . . . . .. ........... ...... . . . . . ............. . . . . . ........ 9.8
REMOVAL. . . . . .. ........... ... .... . . . . . .............. . . . . . ............. . . . . . ............. ...... . . . . . .. 9.8
INSTALLATION. . . ............. .... ... ... . . . . . ............. ...... . . . . . ............. . . . . . .............. . 9.8
BRAKE PRESSURE SWITCH ........... . . . . . ............. ... .... . . . . . ............ ...... . . . . . ......... 9.8
FOOT BRAKE PEDAL............ . . . . . .. ........... . . . . . . . ............ . . . . . ............. .... ... ... . . . . . .. 9.9
PEDAL REMOVAL.. . . .. ........... ... .... . . . . . .............. . . . . . ............. . . . . . .. ........... ...... 9.9
PEDAL INSTALLATION. ... . . . . . ............. .... ... ... .... ... .... . . . . . .............. . . . . . ............. 9.9
BRAKE PROCEDURES... ........... ... ... . . . . . . ............ ...... . . . . . ............. ... ... . . . . . ........9.10
BRAKE BLEEDING / FLUID CHANGE . . . . ............. .... ... ... . . . . . ............. ...... . . . . . ........9.10
BRAKE BURNISHING PROCEDURE . .... . . . . . ............ ...... . . . . . ............. ... ... . . . . . ........9.11
FRONT BRAKE PADS - RANGER.. . . .. ........... ... ... .... ... ... . . . . . ............. ...... . . . . . ........9.12
PAD REMOVAL / DISASSEMBLY .. ............. . . . . . ............. . . . . . .............. . . . . . ............9.12
BRAKE PAD INSPECTION ....... . . . . . ............. . . . . . ............ .... ... .... . . . . . . ........... .....9.12
PAD ASSEMBLY / INSTALLATION- RANGER .... ..... . . . . . ............. . . . . . ............. ...... . . . . . .9.13
PAD ADJUSTMENT- RANGER ... . . . . . ............. ... ... . . . . . ............. .... ... ... .... ... ... . . . . . .9.13
FRONT CALIPER - RANGER....... . . . . . ............. ... .... . . . . . ............ .... ... ..... . . . . . .........9.14
FRONT CALIPER ASSEMBLY VIEW.. ........... ..... . . . . . ............. . . . . . ............. ...... . . . . . .9.14
FRONT CALIPER REMOVAL- RANGER .. . . . . ............. ... .... ... .... . . . . . ............ ...... . . . . . .9.15
FRONT CALIPER DISASSEMBLY - RANGER .. . . . . . ............. . . . . . ............. ...... . . . . . ........9.15
FRONT CALIPER INSPECTION- RANGER .. . . . . . ............ .... ... .... . . . . . .............. . . . . . .....9.16
FRONT CALIPER ASSEMBLY . . . .. ............. . . . . . .. ........... . . . . . .. ............ . . . . . ............9.16
FRONT CALIPER INSTALLATION . . . . . ............. ... .... ... ... . . . . . ............. ...... . . . . . ........9.17
FRONT BRAKE PADS - CREW.. ........... ..... . . . . . ............. . . . . . ............. ...... . . . . . ........9.18
PAD REMOVAL - CREW.. . . . .. ........... ..... . . . . . ............. . . . . . ............. ...... . . . . . ........9.18
PAD INSPECTION.. . . .. ........... ..... . . . . . ............. . . . . . ............. .... ... ... .... ... ... . . . . . .9.19
PAD ASSEMBLY / INSTALLATION- CREW ....... ... ...... . . . . . ............. . . . . . .............. . . . . . ..9.19
FRONT CALIPER - CREW.... ... ... . . . . . ............. ...... . . . . . ............. . . . . . .............. . . . . . ..9.21
FRONT CALIPER ASSEMBLY VIEW.. ........... ..... . . . . . ............. . . . . . ............. ...... . . . . . .9.21
FRONT CALIPER REMOVAL- CREW ........... ... ... .... ... ... . . . . . ............. ...... . . . . . ........9.21
FRONT CALIPER DISASSEMBLY - CREW. . . . ............. ... .... . . . . . .............. . . . . . ............9.22