EasyManua.ls Logo

Polaris RANGER EV 2016 User Manual

Polaris RANGER EV 2016
247 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
FOREWORD
The information printed within this publication includes the latest product information at time of print. The most recent
version of this Service Manual is available in electronic format at www.polarisdealers.com.
This Service Manual is designed primarily for use by certified Polaris Master Service Dealer
®
technicians in a properly
equipped shop and should be kept available for reference. All references to left and right side of the vehicle are from
the operator's perspective when seated in a normal riding position.
Some procedures outlined in this manual require a sound knowledge of mechanical theory, tool use, and shop
procedures in order to perform the work safely and correctly. Technicians should read the text and be familiar with the
service procedures before starting any repair. Certain procedures require the use of special tools. Use only the proper
tools as specified. If you have any doubt as to your ability to perform any of the procedures outlined in this Service
Manual, contact an authorized dealer for service.
We value your input and appreciate any assistance you can provide in helping make these publications more useful.
Please provide any feedback you may have regarding this manual. Authorized dealers can submit feedback using 'Ask
Polaris'. Click on 'Ask Polaris', and then click on 'Service Manual / Service Literature Question'.
Consumers, please provide your feedback in writing to: Polaris Industries Inc. ATTN: Service Publications Department,
2100 Hwy 55, Medina, MN 55340.
Publication Printed August 2015 (PN 9926595 R01)
© Copyright 2015 Polaris Industries Inc. All information contained within this publication is based on the latest product information at the time of publication. Due to
constant improvements in the design and quality of production components, some minor discrepancies may result between the actual vehicle and the information
presented in this publication. Depictions and/or procedures in this publication are intended for reference use only. No liability can be accepted for omissions or
inaccuracies. Any reprinting or reuse of the depictions and/or procedures contained within, whether whole or in part, is expressly prohibited. Printed in U.S.A.
2015-2016 RANGER EV
Service Manual

Table of Contents

Questions and Answers:

Polaris RANGER EV 2016 Specifications

General IconGeneral
BrandPolaris
ModelRANGER EV 2016
CategoryOffroad Vehicle
LanguageEnglish

Summary

General / Battery

Battery Safety and Handling Precautions

Outlines critical safety warnings, handling precautions, and warnings for working with batteries.

Battery Maintenance and Service Procedures

Details procedures for battery maintenance, charging, testing, terminal torque, and storage.

Maintenance

Periodic Maintenance Overview and Chart

Explains maintenance philosophy, symbols, and outlines intervals for key vehicle systems.

Brake System Inspection and Maintenance

Covers brake fluid checks, hose inspection, pad/disc inspection, and parking brake adjustment.

Drive Motor

Special Tools and Safety Precautions

Lists specialized tools and critical safety precautions for drive motor service.

Drive Motor Removal and Installation Procedures

Details the steps for safely removing and installing the drive motor assembly.

Drive Motor Bearing Replacement

Provides instructions for replacing the drive motor bearings, including pre-installation steps.

Drive Motor Assembly and Bench Testing

Details drive motor assembly steps and bench tests for stator windings and sensors.

Body / Steering / Suspension

Suspension Component Service Procedures

Details front and rear A-arm removal/installation, ball joint, and front strut cartridge replacement.

Rear Suspension Component Service

Covers rear A-arm removal/installation, stabilizer bar service, and shock replacement.

Final Drive

Prop Shaft Service Procedures

Details prop shaft removal, installation, and U-joint service procedures.

Front Hub and Drive Shaft Service

Covers front hub removal, bearing replacement, and front drive shaft removal/installation.

Gearcase Disassembly and Inspection Steps

Outlines the procedure for disassembling and inspecting the gearcase components.

Gearcase Reassembly and Installation Procedures

Details gearcase reassembly steps, including backlash adjustment and final installation.

Rear Bearing Carrier Service Procedures

Covers inspection, removal, disassembly, assembly, and installation of the rear bearing carrier.

Rear Drive Shaft Service Procedures

Details rear drive shaft removal, installation, and CV joint handling tips.

CV Joint and Boot Replacement Guide

Provides detailed procedures for replacing CV joints and boots, including grease capacity.

Transaxle / Differential

Transaxle Removal and Disassembly Steps

Details the steps for removing and disassembling the transaxle assembly.

Transaxle Assembly and Installation Procedures

Covers transaxle assembly, installation into the vehicle, and torque specifications.

Transaxle Troubleshooting Checklist

Lists key items to check if a transaxle problem is suspected, including fluid and components.

Brake System

Electrical

Related product manuals