2
9926595 R01 - 2015-2016 RANGER EV Service Manual
© Copyright Polaris Industries Inc.
2.9
GEARCASE MAINTENANCE
FRONT GEARCASE LUBRICATION
Level Inspection
1. Position vehicle on a level surface.
2. Inspect vent hose routing and check it for kinks or
obstructions. The end of the hose should be under
the frame rail and point downward.
3. Remove fill plug (A). Fluid level should be even with
bottom of threads.
4. If fluid level is not even with the bottom threads, add
Polaris Demand Drive Plus as needed. Do not
overfill.
5. Reinstall fill plug and torque to specification.
TORQUE
Fill Plug:
10 ft-lb (14 Nm)
Front Gearcase Fluid Change:
6. Remove fill plug (C).
7. Place a drain pan under front gearcase area.
8. Remove drain plug (D). Drain fluid completely.
9. Clean drain plug magnetic surface.
10. Install drain plug with a new O-ring and torque to
specification.
11. Add recommended amount of fluid through fill hole
until level is even with bottom of fill hole threads (see
Level Inspection).
FLUID CAPACITY
Recommended Front Gearcase Fluid:
Demand Drive
(PN 2877922) (Quart)
6.1 oz. (180 ml)
12. Install fill plug with a new O-ring and torque to
specification.
TORQUE
Drain Plug:
10 ft-lb (14 Nm)
13. Check for leaks. Dispose of used fluid properly.
MAINTENANCE
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