Polaris RANGER ETX 2015 - CHAPTER 6 TRANSMISSION

6
9926806 R03 - 2015 - 2016 RANGER ETX / 570 2-SEAT 2015 - 2016 RANGER 570 CREW Service Manual
© Copyright Polaris Industries Inc.
6.1
TRANSMISSION
CHAPTER 6
TRANSMISSION
GENERAL INFORMATION... . . . . . ............. ... . . . . . .. ........... ... .... ... ... . . . . . .. ........... ...... 6.2
TORQUE SPECIFICATIONS.. . . ............. .... . . . . . . ............. . . . . . ............. .... ... ... . . . . . .. 6.2
SPECIAL TOOLS, TRANSMISSION.......... ... . . . . . .. ........... ... .... ... ... . . . . . .. ........... ...... 6.2
SPECIAL TOOLS ......... . . . . . ............. . . . . . ............. .... ... ... . . . . . ............. ...... . . . . . .. 6.3
TRANSMISSION GEARS .. . . . . . ............. .... . . . . . . ............. . . . . . ............. .... ... ... . . . . . .. 6.4
LUBRICATION ......... ... . . . . . ............. .... ... ... .... ... ... . . . . . ............. ...... . . . . . ......... 6.4
TRANSMISSION MOUNTING AND TORQUE VALUES.. . .............. . . . . . ............. . . . . . ......... 6.4
SHIFT LEVER . .. ............. . . . . . ............. ... . . . . . .. ........... ..... . . . . . ............. . . . . . ......... 6.5
REMOVAL. . . . . .. ........... ... .... . . . . . .............. . . . . . ............. . . . . . ............. ...... . . . . . .. 6.5
INSTALLATION. . . ............. .... ... ... . . . . . ............. ...... . . . . . ............. . . . . . .............. . 6.5
SHIFT CABLE . .. ............. . . . . . ............. ... . . . . . .. ........... ..... . . . . . ............. . . . . . ......... 6.6
INSPECTION........ . . . . . .............. . . . . . ............. . . . . . ............. .... ... ... .... ... ... . . . . . .. 6.6
ADJUSTMENT ......... ... . . . . . ............. ... . . . . . .. ........... ...... . . . . . ............. . . . . . .. ...... 6.6
TRANSMISSION REMOVAL - 325 ............ .... ... ... .... ... ... . . . . . ............. ...... . . . . . ......... 6.7
TRANSMISSION REMOVAL..... .... . . . . . .............. . . . . . ............. . . . . . ............. ...... . . . . . .6.10
TRANSMISSION INSTALLATION - 325 .... ... .... . . . . . . ........... ...... . . . . . ............. ... ... . . . . . .6.12
TRANSMISSION INSTALLATION ... ... .... . . . . . .. ............ . . . . . ............. . . . . . .. ........... .....6.15
TRANSMISSION SERVICE......... . . . . . ............. . . . . . .............. . . . . . ............. . . . . . ........6.18
DIFFERENTIAL OPERATION . . . ............. . . . . . .............. . . . . . ............. . . . . . ............. ..6.18
TRANSMISSION DISASSEMBLY .. . ............ . . . . . .. ........... ...... . . . . . ............. . . . . . .......6.19
PLANETARY DIFFERENTIAL DISASSEMBLY ............ . . . . . . ............ .... ... ... .... ... .... . . . . .6.24
PLANETARY DIFFERENTIAL BUSHING REPLACEMENT ... . . . .. ............ . . . . . . ............ . . . . . .6.24
PLANETARY DIFFERENTIAL ASSEMBLY ............. . . . . . ............. . . . . . ............ ...... . . . . . .6.26
GEAR / SHAFT / BEARING INSPECTION. ............. ... . . . . . ............. .... ... ... .... ... ... . . . . . .6.27
SNORKEL GEAR BACKLASH PROCEDURE .. . . . .. ............. . . . . . ............. . . . . . .. ............6.28
TROUBLESHOOTING ....... . . . . . ............. . . . . . .............. . . . . . ............. . . . . . ............. ..6.35
TROUBLESHOOTING CHECKLIST. . . . ............. ... ... . . . . . ............. .... ... ... .... ... ... . . . . . .6.35
TRANSMISSION . . . . . .............. . . . . . ........... ...... ... . . . . . ............. ... . . . . . .. ........... .....6.36
TRANSMISSION ASSEMBLY VIEW ..... . . . . . ............. ... .... ... ... . . . . . ............. ...... . . . . . .6.36