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Ranger Crew XP 900
Polaris Ranger Crew XP 900 User Manual
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Table of Contents
Warning
2
Contents
7
Introduction
9
Vehicle Identification Numbers
11
Engine Serial Number
11
Safety
13
Safety Training
13
Safe Riding Gear
14
Rider Comfort
14
Helmet
15
Eye Protection
15
Gloves
15
Boots
15
Safety Labels and Locations
16
Proper Use Warning
16
Proper Use of Your Vehicle
16
Proper Use Warning (Crew)
17
Seat Belt/Drive Responsibly Warning
17
Load/Passenger/Tire Pressure Warning
18
Payload Warning/Shift Caution
19
Clutch Cover Warning
20
Fuel Transport Warning
20
Operator Safety
20
Safety Warnings
22
Operating Without Instructions
22
Age Restrictions
23
Using Alcohol or Drugs
23
Failure to Inspect before Operating
23
Seat Belts
23
Cab Doors
24
Carrying a Passenger
24
Operating with a Load on the Vehicle
24
Improper Tire Maintenance
25
Operating on Pavement
25
Operating on Public Roads
25
Jumps and Stunts
25
Improper Hill Climbing
26
Descending Hills Improperly
26
Crossing Hillsides
26
Stalling While Climbing a Hill
26
Skidding or Sliding
27
Operating over Obstacles
27
Operating through Water
27
Operating on Frozen Bodies of Water
27
Poor Visibility
28
Hot Exhaust Systems
28
Exposure to Exhaust
28
Refueling
28
Equipment Modifications
29
Features and Controls
31
Component Locations
31
Console
32
Steering Wheel
33
Ignition Switch
33
Gear Selector
34
Using Low Gear
35
Light Switch
35
AWD Switch
35
Switches
35
ADC Switch
36
Polaris 3-Mode Throttle Control Switch
36
Winch Switch
36
Remote Winch Switch
36
AUX Switch
37
Auxiliary Outlet
37
Electronic Power Steering
37
Foot Pedals
38
Brake Pedal
38
Throttle Pedal
38
Seat
39
Seat Removal
39
Seat Belt Inspection
40
Seat and Storage Compartments
40
Fuel Cap
40
Cab Nets
41
Securing the Net
41
Opening the Net
41
Hood Latches
42
Trailer Hitch Bracket
42
Extreme Use 30 AH Battery
42
Instrument Cluster
43
Speedometer
43
Rider Information Center
43
Mode Button
46
Display Units
46
Clock Mode
46
Odometer Mode
47
Trip Meter Mode
47
Hour Meter Mode
47
Tachometer Mode
47
Diagnostic Display Mode
48
Engine Error Codes
48
Operation
49
Vehicle Break-In Period
49
Engine and Drivetrain Break-In
49
Brake System Break-In
50
PVT Break-In
50
Pre-Ride Inspection
50
Safe Operation Practices
51
Know Your Riding Area/Tread Lightly
52
Trail Etiquette
52
Starting the Engine
52
Cold Weather Operation
53
Stopping the Engine
53
Braking
53
Parking the Vehicle
53
Driving Procedures
54
New Operator Driving Procedures
54
Driving with a Passenger
55
Driving on Slippery Surfaces
56
Driving over Obstacles
56
Driving Uphill
57
Driving Downhill
57
Driving on a Sidehill
57
Driving through Water
58
Driving in Reverse
58
Parking on an Incline
59
Hauling Cargo
60
Belt Life
61
Towing Loads
61
Dumping the Cargo Box
62
All Wheel Drive/Rear Differential System
63
Engaging AWD
63
Disengaging AWD
63
Locking the Differential
64
Unlocking the Differential
64
Turf Mode
64
Performance
65
Standard
65
Work
65
Winch Guide
67
Winch Safety Precautions
67
Winch Operation
69
Winch Cable Cxare
74
Shock Loading
75
Emission Control Systems
79
Noise Emission Control System
79
Crankcase Emission Control System
79
Electromagnetic Interference
79
Maintenance
81
Periodic Maintenance Chart
81
Severe Use Definition
81
Maintenance Chart Key
82
Lubrication Recommendations
86
Engine Oil
87
Oil Recommendations
87
Oil Check
87
Oil and Filter Change
88
Gearcases
89
Gearcase Specification Chart
89
Transmission
90
Main Gearcase
90
Fluid Change
90
Front Gearcase
91
Spark Plugs
92
Spark Plug Recommendations
92
Spark Plug Gap/Torque
92
Normal Plug
92
Wet Fouled Plug
93
Cooling System
93
Adding or Changing Coolant
93
Radiator and Cooling Fan
93
Radiator Coolant Level
94
Overflow Bottle Coolant Level
95
Polaris Variable Transmission System
96
Belt Replacement/Debris Removal
96
Vehicle Immersion
99
Filter Systems
99
Air Filter
99
Spark Arrester
100
Brakes
101
Brake Fluid
101
Brake Inspection
102
Steering Wheel Inspection
102
Suspension Adjustment
103
Tires
103
Tire Tread Depth
104
Axle and Wheel Nut Torque Specifications
104
Wheel Removal
104
Wheel Installation
104
Lights
106
Headlight Lamp Replacement
106
Headlight Beam Adjustment
107
Brake Lights
107
To Check the Brake Lights
107
Fuses
108
Battery
108
Battery Fluid
109
Battery Removal
109
Battery Installation
110
Battery Storage
111
Battery Charging
111
Conventional Battery
111
Sealed Battery
111
Cleaning and Storage
112
Washing the Vehicle
112
Washing Tips
113
Polishing the Vehicle
113
Polishing Tips
113
Chrome Wheel Care
114
Storage Tips
114
Removing Corrosion
114
Clean the Exterior
114
Oil and Filter
115
Air Filter/Air Box
115
Fluid Levels
115
Inspect and Lubricate
115
Removal from Storage
116
Battery Maintenance
116
Storage Area/Covers
116
Transporting the Vehicle
116
Specifications
119
Polaris Products
127
Lubricants/Service Products
127
Troubleshooting
129
Drive Belt Wear/Burn
129
Engine Doesn't Turn over
130
Engine Turns Over, Fails to Start
130
Engine Backfires
130
Engine Pings or Knocks
131
Engine Runs Irregularly, Stalls or Misfires
131
Engine Stops or Loses Power
132
Index
145
4
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Polaris Ranger Crew XP 900 Specifications
General
Brand
Polaris
Model
Ranger Crew XP 900
Category
Offroad Vehicle
Language
English
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