500 HOUR / 5000 MILE (8000 KM) SERVICE
ITEM REMARKS
XU
/ D
Brake Pads / Parking
Brake Pads (if
equipped)
Inspect pad wear; replace if worn beyond
service limit
Fuel System
Turn key on to pressurize fuel pump; check
lines / fittings for leaks and abrasion
XU
/ D
Parking Brake Cable
Adjustment (if equipped)
Inspect; adjust tension if needed
XU
Engine Breather Inspect; clean
Battery
Check terminals; clean; test
XU General Lubrication
Lubricate all fittings, pivots, cables, etc.
D Throttle Pedal
Inspect; replace if it sticks
Throttle Body Intake
Ducts/Flange
Inspect ducts for proper sealing / air leaks
Shift Cable / Linkage Inspect; adjust as needed
D
Steering Lubricate (if applicable)
XU
Front / Rear Suspension Lubricate (if applicable)
D
Cooling System
Inspect coolant strength seasonally; pressure
test system yearly
D Drive Belt
Inspect; replace as needed
XU
Engine Oil
Lines/Fasteners
Inspect for leaks and loose fittings
XU
Front Gearcase
Lubricant
Change lubricant
XU
Transmission Lubricant
(AGL)
Change lubricant
D
Fuel System
Check for leaks at fill cap, fuel line / rail, and
fuel pump.
D
Spark Plug Inspection
Inspect; replace as needed; torque to
specification
XU Radiator
Inspect; clean external surfaces
XU
Cooling Hoses Inspect for leaks; pressure test system
XU
Engine Mounts Inspect, torque to specification
Exhaust Silencer / Pipe Inspect
XU
Wiring
Inspect for wear, routing, security; inspect
connectors subjected to water, mud, etc.
127
MAINTENANCE
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