Vehicles subjected to severe use must be serviced at 50% of the stated interval.
Examples of Severe Use: Frequent immersion in mud, water, or sand, constant
high RPM use, prolonged low-speed heavy load operation, extended idle, and
short trip cold weather operation.
EVERY 50 HOURS / 1000 MILES (1600 KM) OR YEARLY FOLLOWING
INITIAL BREAK-IN SERVICE
Engine Air Filter
Inspect air filter; replace as necessary. Ensure
proper installation of filter and airbox cover.
Inspect ducts and screens; clean or replace as
necessary.
Battery
Check terminals; terminals should be tight and
free of corrosion. Clean, test, and replace as
necessary.
Brake System
Fluid level inspection; inspect for fluid leaks;
add lubricant if needed. Inspect brake pad
wear. Inspect hoses for damage. Replace as
necessary.
General Lubrication
Locate all applicable fittings and grease.
Radiator
Inspect; Clean external surfaces.
Tires
Inspect; Adjust pressure level as needed;
Inspect wear and replace as needed.
Engine Oil and Filter Change the engine oil and filter.
Spark Plug Inspect; replace as needed.
Wiring
Inspect for wear, routing, and retention.
Remove/clean debris, if necessary.
Front Gearcase Fluid
Change fluid.
Transmission Fluid
Change fluid.
Drive Belt
Inspect and clean; replace as needed.
Clutches
Inspect weights, bushings, rollers, wearable
parts; clean; replace worn parts as needed.
Spark Arrestor Inspect; clean as needed.
Suspension Components /
Alignment*
Inspect front and rear suspension bushings,
and ball joints for loose or worn components;
replace as needed. Inspect shock absorbers for
leaks or damage. Adjust as necessary.
80
MAINTENANCE
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