Polaris Sportsman 800 Efi 2005

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15. White/Blue-- High Gear Signal

CHECK

SPEEDOMETERINSTRUMENT

CLUSTER FUNC-

TION OK?

REPLACE

SPEEDOMETER

TEST 7 FUEL GAUGE DISPLAY NOT WORKING

GAIN ACCESS TO FUEL

SENDER WIRING

(PERFORM TEST 2)

REPAIR

WIRES AS

REQUIRED

AND RE-

TEST

GAIN ACCESS TO

BACK OF GAUGE

CHECK CONNECTION

AT GAUGE (PIN #12)

CLEAN CONNECTOR TERMINALS

CHECK RELATED WIRING

START HERE

16 Pin Connector

TURN KEY SWITCH OFF

CHECK FOR CONTINUITY ON

PURPLE/WHT

DOES FUEL INDICATOR

WORK?

1. Red-- 12V Ignition Switch

2. Red/White-- 12V ETC and AWD Switch

3. Grey/Orange-- Mode/Override button

4. Black-- Ignition Kill

5. Green-- Diagnostic

(Factory Use Only)

6. Blue-- Diagnostic (Factory Use Only)

7. Yellow/Red-- RPM Input

8. Brown-- Ground

9. Blue White-- Engine Overheat Switch

10. N/C

11. Black/White-- Engine Check Light

12. Purple/White-- Fuel Sender

(if equipped)

13. Brown/Red-- Trans Switch Ground

14. White-- Gear Shift Signal

15. White/Blue-- High Gear Signal

16. Brown/White-- AWD Coil

16 Pin Connector

CHECK FOR CONTINUITY

FROM BRN TO GROUND

ARE WIRES OK?

TEST SENDER FOR PROPER OPERATION

REFER TO TEST PROCEDURES IS IT OK?

WIRES FIXED BUT

PROBLEM REMAINS ?

REPLACE TANK ASSEMBLY

TEST 8 SHIFT INDICATOR NOT WORKING (TRANSMISSION SWITCH)

Operation:

The Instrument cluster sends a signal through the White wire

to the resistor module. This signal completes it’s path on the

Brown/Red wire through the transmission switch. Depending

on the transmission switch position, the Instrument cluster

interprets the resistance reading and displays the corre-

sponding shift position in the LCD panel.

Testing:

Use the diagram provided to test the continuity loop at each

of the shift points with a multi--meter. NOTE: The Instrument

cluster contains this diagnostic feature.