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Polaris Sportsman 800 Efi 2005 - Torque Specifications

Polaris Sportsman 800 Efi 2005
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ENGINE
3.10
TORQUE SPECIFICATIONS
TORQUE SPECIFICATIONS
Fastener Size 700/800
in. Lbs. (Nm)
700/800
ft.lbs. (Nm)
Camshaft Gear 8mm -- 22 ± 2(30± 3)
Camshaft Thrust Plate 6mm 115 ± 12 (13 ± 1.35) --
Carburetor Adaptor Bolts 8mm 216 ± 24 (24.5-± 2.7) --
Counterbalance Gear 8mm -- 22 ± 2(30± 3)
Crankcase Bolts 8mm -- *22 ± 2(30± 3)
Crankcase Breather 5mm 20 ± 5(2.5± 0.55) --
Cylinder Head Bolts 11 mm -- *35 ± 4 (47.5 ± 5.5)
Exhaust Manifold 8mm 216 ± 24 (24.5 ± 2.70) --
Flywheel 14 mm -- 65 ± 7(88± 9.50)
Magneto Cover 6mm *96 ± 12 (10.85 ± 0.35) --
Oil Baffle Weldment 5mm 60 ± 6(6.8± 0.68) --
Oil Drain Bolt (Crankcase) 12 mm 192 ± 24 (21.7 ± 2.7) --
Oil Fill Tube Bolt 5mm 50 ± 5 (5.64 ± 0.56) --
Oil Filter Pipe Fitting 20 mm -- 35 ± 4 (47.5 ± 5.4)
Oil Pick Up 5mm 60 ± 6(6.8± 0.68) --
Oil Pressure Relief Plug 10 mm 22 ± 2(30± 3) --
Oil Pump Housing Screw 6mm *84 ± 8 (9.50 ± 0.90) --
Rocker Arm 8mm -- *22 ± 2(30± 3)
Rocker Cover 6mm *84 ± 8(9.5± 0.9) --
Spark Plug 14 mm 216 ± 24 (24.5 ± 2.7) --
Starter Motor 6mm *84 ± 8(9.5± 0.9) --
Stator Assembly 6mm 96 ± 12 (10.85 ± 1.35) --
Stator Housing 6mm *96 ± 12 (10.85 ± 1.35) --
Temperature Switch 3/8 PT -- 25 ± 3(34± 4)
Thermostat Housing 6mm 84 ± 8(9.5± 0.9) --
Timing Plug 3/4-16 -- 7-9 (10-12 Nm)
Trigger Coil/Stator Wire Holddown 5mm *96 ± 12 (10.85 ± 1.35) --
Water Pump Housing Cover 6mm *96 ± 12 (10.85 ± 1.35) --
Water Pump Impeller Nut 8mm 108 ± 12 (12 ± 1.35) --
* See exploded views for notes or torque sequences.

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