Polaris Sportsman 800 Efi 2005 - Page 57

ENGINE
3.3
ENGINE EXPLODED VIEW
Apply Polaris 0W--40
oil to component.
Split Gear
Apply White
Lithium Grease.
Washer
22 ± 2 ft. lbs.
(30
± 3Nm)
Bolt
Counterbalance Gear
Washer
22 ± 2 ft. lbs.
(30
± 3Nm)
Bolt
Oil rotor
OIL
OIL
Oil Pump
Oil Pump
Bolts
84 ± 8in.lbs.
(9.5 ± .90 Nm)
1
2
3
4
Oil Pump Bolt Tighten Sequence
Mag Gasket Cover
No Grease on this portion of gasket!
Gear/Stator Cover
Wire Hold Down
96 ± 12 in. lbs.
(10.85
± .35 Nm)
Gear/Stator Housing Bolt
Impeller
Nut
Washer
108 ± 12 in. lbs.
(6.8 ± .68 Nm)
1
2
3
4
Mag Cover Bolt Tighten Sequence
GEAR TIMING AT TDC
TIMING MARKS
MAG SIDE
*NOTE: Apply Corrosion Resistant
Grease to Stator Grommet Area
*See Note
WL