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Polaris Sportsman 800 Efi 2005 - Page 93

Polaris Sportsman 800 Efi 2005
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ENGINE
3.39
4. Install Flywheel Puller (PN 2871043) and remove
flywheel (F). CAUTION: Do not thread the puller
bolts into the flywheel more than 1/4 or stator
coils may be damaged.
2871043
F
5. Remove the starter bendix (G), wire holddown
plate (H), and the woodruff key (I) from the
crankshaft. The stator does not have to be
removed at this point.
G
I
H
6. Remove the gear/stator housing bolts and
remove the gear/stator housing cover (J) and
gasket from the crankcase. Be sure to catch the
excess oil from the crankcase.
J
7. Note the positions of the gears in the photo.
Crank Gear
Counterbalance Gear
Camshaft Gear
8. Use a white pen to accent the timing marks on the
following gears: camshaft gear (K), crankshaft
gear (M), or counterbalance gear (N) This will
ensure proper gear alignment and timing during
reassembly of the gears.
Timing Marks
K
M
N
Water Pump Gear

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