Polaris SPORTSMAN 850 2019 - LUBRICATION GUIDE

ITEM
MAINTENANCE INTERVAL
(WHICHEVER COMES FIRST)
REMARKS
HOUR-
S CALENDAR
MILES
(KM)
Engine Oil Level
Winch (if equipped)
XU
Air Filter (Pre-
Filter)
-
Daily
-
Inspect; clean often; replace as
needed
Air Box Sediment
Tube
-
Daily
-
Drain deposits when visible
Coolant -
Daily
-
Check level daily, change coolant
every two years
Head Lights / Tail
Lights
-
Daily
-
Check operation; apply dielectric
grease if replacing
Power Steering
unit
(If equipped)
-
Daily Inspect daily, clean often
XU
Air Filter (main
element)
-
Weekly
-
Inspect; replace as needed
XU
D
Brake Pad Wear 10 H
Monthly
100
(160)
Inspect periodically
Battery
20 H
Monthly
200
(320)
Check terminals; clean; test
Fuel System
20 H
Monthly
-
Turn key on to pressurize fuel pump,
check lines/fittings for leaks and
abrasion.
XU
Engine Oil Change
25 H 1 M -
Break-in oil and filter change
XU
Demand Drive
Fluid
25 H 1 M
250
(400)
Break-in fluid level check
XU Rear Gearcase Oil 25 H 1 M
250
(400)
Break-in fluid level check
XU Transmission Fluid 25 H 1 M
250
(400)
Break-in fluid level check
XU
General
Lubrication
50 H 3 M
500
(800)
Lubricate all fittings, pivots, cables,
etc.
Shift Linkage
50 H 3 M
500
(800)
Inspect
D
Steering
50 H 6 M
500
(800)
Lubricate
XU
Front/Rear
Suspension
50 H 6 M
500
(800)
Lubricate
XU
Throttle Release
Switch
50 H 6 M
500
(800)
Inspect; adjust; lubricate; replace if
necessary
Throttle Body
Intake Duct
50 H 6 M
500
(800)
Inspect ducts for proper sealing / air
leaks
Drive Belt 50 H 6 M
500
(800)
Inspect ducts for proper sealing / air
leaks
89
MAINTENANCE