94
MAINTENANCE
Periodic Maintenance Chart
Ź Perform these procedures more often for vehicles subjected to severe use.
D Have an authorized POLARIS dealer or other qualified person perform these services.
Item Maintenance Interval
(whichever comes first)
Remarks
Hours Calendar Miles
(Km)
Ź Air filter,
main element
- Weekly - Inspect; replace as needed
Ź
D
Brake pad wear 10 H Monthly 100 (160) Inspect periodically
Battery 20 H Monthly 200 (320) Check terminals; clean; test
Fuel System 20 H Monthly - Inspect; cycle key to
pressurize fuel pump; check
lines and fittings for leaks and
abrasion
Ź Engine oil change 25 H 1 M - Break-in oil and filter change
(see page 56)
Ź Demand drive fluid
(extreme use)
25 H 1 M 250 (400) Change fluid every 25 hours
if ADC is subjected to
extreme use. See page 102.
Ź Demand drive fluid 25 H 1 M 250 (400) Break-in oil level check
Ź Rear gearcase oil 25 H 1 M 250 (400) Break-in oil level check
Ź Transmission oil 25 H 1 M 250 (400) Break-in oil level check
Ź General lubrication 50 H 3 M 500 (800) Lubricate all fittings, pivots,
cables, etc.
Shift linkage 50 H 6 M 500 (800) Inspect, lubricate
D Steering 50 H 6 M 500 (800) Lubricate
Ź Front suspension 50 H 6 M 500 (800) Lubricate
Ź Rear suspension 50 H 6 M 500 (800) Lubricate
D Throttle Cable/
Throttle Release
Switch
50 H 6 M 500 (800) Inspect; adjust; lubricate;
replace if necessary
Throttle Body
Intake Duct
50 H 6 M 500 (800) Inspect duct for proper
sealing/air leaks
Drive belt 50 H 6 M 500 (800) Inspect; adjust; replace as
needed
Cooling system 50 H 6 M 1000 (1600) Inspect coolant strength
seasonally; pressure test
system yearly
Ź Radiator 50 H 6 M 1000 (1600) Inspect; clean external
surfaces
Ź Cooling hoses 50 H 6 M 1000 (1600) Inspect for leaks
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