89
MAINTENANCE
Periodic Maintenance Chart
Ź Perform these procedures more often for vehicles subjected to severe use.
E Emission-Related Service
D Have an authorized POLARIS dealer perform these services.
Item Maintenance Interval
(whichever comes first)
Remarks
Hours Calendar Miles
(Km)
Ź Demand drive fluid
(normal use)
100 H 12 M 1000 (1600) Change fluid; change fluid
every 25 hours if ADC is
subjected to extreme use.
See page 97.
Ź Rear gearcase oil 100 H 12 M 1000 (1600) Change fluid
Ź Transmission oil 100 H 12 M 1000 (1600) Change fluid
D
E
Valve clearance 100 H 12 M 1000 (1600) Inspect; adjust
D
E
Fuel system/filter 100 H 12 M 1000 (1600) Cycle key to pressurize fuel
pump; check for leaks at fill
cap, fuel lines/rail and fuel
pump; replace lines every
two years
Ź Radiator (if
applicable)
100 H 12 M 1000 (1600) Inspect; clean external
surfaces
Ź Cooling hoses (if
applicable)
100 H 12 M 1000 (1600) Inspect for leaks
Ź Engine mounts 100 H 12 M 1000 (1600) Inspect
Exhaust muffler/
pipe
100 H 12 M 1000 (1600) Inspect
D
E
Spark plug 100 H 12 M 1000 (1600) Inspect; replace as needed
Ź Wiring 100 H 12 M 1000 (1600) Inspect for wear, routing,
security; apply dielectric
grease to connectors
subjected to water, mud, etc.
D Clutches (drive
and driven)
100 H 12 M 1000 (1600) Inspect; clean; replace worn
parts
D Front wheel
bearings
100 H 12 M 1000 (1600) Inspect; replace as needed
D Brake fluid 200 H 24 M 2000 (3200) Change every two years
Spark arrester 300 H 36 M 3000 (4800) Clean out
Ź Coolant - 60 M - Replace coolant
Idle speed - Adjust as needed
D Toe adjustment - Inspect periodically; adjust
when parts are replaced
Headlight aim - Adjust as needed
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