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Poly-Clip System TSCA 120-M User Manual

Poly-Clip System TSCA 120-M
142 pages
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TSCA 120-M/160-L
Poly-clip System GmbH & Co. KG
EN/07-2017 Original Instructions
Operating Manual

Table of Contents

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Poly-Clip System TSCA 120-M Specifications

General IconGeneral
BrandPoly-Clip System
ModelTSCA 120-M
CategoryKitchen Appliances
LanguageEnglish

Summary

Safety Information

Introductory Comments

General safety and accident prevention regulations must be observed.

Use and Application of this Machine

Details the intended use and application of the machine.

Who May Operate the Machine?

Defines who is authorized and trained to operate the machine.

Required Personal Protection Equipment

Lists required personal protection equipment (PPE) for safe operation.

Protective Devices

Describes the protective devices installed on the machine for safety.

Setting Up, Servicing, Cleaning, Maintenance and Repair Work

Covers procedures for setup, servicing, cleaning, maintenance, and repair.

Residual Risks

Identifies and describes residual risks associated with the machine's operation.

Moving Machine and Additional Equipment

Provides instructions and safety precautions for moving the machine.

Machine Description

Applications

Describes the capabilities and applications of the TSCA machine.

Sealing

Explains the sealing process using the seal band.

Closing and Clipping Process in Clip Module

Details the clip module's functions for closing and clipping.

Film Counter

Describes the function of the film counter.

Shirr Switch

Explains the function of the shirr switch.

Ink Jet Printer (Option)

Describes the optional Ink Jet Printer.

Hot Stamping Printer (Option)

Describes the optional Hot Stamping Printer.

Print Mark Control (Option)

Explains the optional Print Mark Control feature.

Installation of the Machine

Note

General notes on installation work by qualified persons.

Required Protective Equipment

Lists required protective equipment for installation.

Machine Location

Specifies requirements for the machine's installation location.

Machine connection

Explains the electrical and pneumatic connections for the machine.

Installation of the Filling System

Covers the installation steps for the filling system.

Connecting the Filling Machine

Guides on connecting the filling machine to the TSCA.

Setting the Operating Pressure

Explains how to set the operating pressure for the machine.

Inner brake and outer brake

Describes the inner and outer brake systems.

Indicators and controls

Operating panel

Describes the main operating panel and its components.

Easy-Touch display

Explains the functions of the Easy-Touch display screen.

Program structure

Outlines the password-protected user levels of the program.

Operator level

Details the functions and screens available in the Operator level.

Basic selection screen of Operator level

Shows the basic selection screen for the Operator level.

Icon selection buttons in Operator menu

Explains the icons and their functions in the Operator menu.

Manual function buttons

Describes the manual function buttons on the machine.

Clip loading position/Change positions

Details how to change clip loading and other positions.

Loading a product program

Explains the process of loading a product program.

Deleting/Copying Product Programs via USB

Covers deleting and copying product programs via USB.

“Current messages” screen

Explains how to view current messages and error logs.

Language selection

Describes how to select the operating language.

Maintenance - Lubrication

Details maintenance tasks related to lubrication.

Displaying service information

How to display machine service information.

Maintenance level

Details the functions and screens available in the Maintenance level.

Basic selection screen in Maintenance level

Shows the basic selection screen for the Maintenance level.

Icon functions in Maintenance menu

Explains icons and functions in the Maintenance menu.

Entering product data

Guides on entering and changing product data in programs.

Clip reel and die (RFID page)

Covers clip reel and die information using RFID.

Product counters

Explains the product counters (portion, chain, etc.).

Speed, knife settings

Details settings for speed and knife adjustments.

Knife, shirr, rings settings

Covers settings for knife, shirr, and rings.

Separator opening, clip pressure

Details adjustments for separator opening and clip pressure.

Conveyor settings

Explains conveyor settings and operating modes.

Pneumatic casing brake settings

Details settings for the pneumatic casing brake.

Oil/water sprayers settings

Explains settings for oil/water sprayers.

Basic sealing, filling, clipping process screen

Describes the screen for basic settings of sealing, filling, and clipping.

Clipping process control combinations

Shows combinations of clipping process controls and modes.

Sealing settings: Electronic jam switch (Part 1)

Details electronic jam switch sealing settings.

Sealing settings: Electronic jam switch (Part 2)

Continues electronic jam switch sealing settings.

Sealing settings: Film counter (Part 1)

Details film counter sealing settings.

Sealing settings: Film counter (Part 2)

Continues film counter sealing settings.

Sealing settings: Mechanical jam switch (Part 1)

Details mechanical jam switch sealing settings.

Sealing settings: Mechanical jam switch (Part 2)

Continues mechanical jam switch sealing settings.

Filling system settings

Details settings for the filling system.

Clipping controls: Start-stop mode

Describes clipping machine controls for start-stop mode.

Clipping controls: Continuous mode

Describes clipping machine controls for continuous mode.

Clipping controls: Overspreading mode

Describes clipping machine controls for overspreading mode.

Portion length control: Start-stop mode

Portion length control for start-stop mode.

Portion length control: Overspreading mode

Portion length control for overspreading mode.

Clip mark control: Start-stop mode

Clip mark control for start-stop mode.

Clip mark control: Overspreading mode

Clip mark control for overspreading mode.

Dosing pump control: Start-stop mode

Dosing pump control for start-stop mode.

Navigation using quick selection buttons

Explains navigation using quick selection buttons.

Start-stop velocity profile

Details the velocity profile for start-stop mode.

Velocity profile for continuous mode

Details the velocity profile for continuous mode.

Velocity profile for overspreading

Details the velocity profile for overspreading mode.

Film break monitoring

Explains film break monitoring and settings.

Printer settings

Covers printer settings and options.

Simulator usage

Explains the use of the simulator for testing.

Loading a product program

Details how to load a product program.

Date/Time settings

Setting the date and time.

Service level functions

Details the functions available in the Service level.

List of possible error messages

Lists all possible error messages and their meanings.

Filler Manufacturer Connections

Details connection specifications for various filler manufacturers.

Specific Assemblies and Parts

Lists special connection parts and specific assembly components.

Start-up

Note

General notes on start-up procedures.

Start-up check list

A checklist for starting up the machine correctly.

Shutting the machine down

Step-by-step guide to safely shutting down the machine.

Filling the clip magazine

Instructions for filling the clip magazine.

Changing the die and punch

Covers the process of changing the die and punch.

Changing the separator knife

Details how to change the separator knife.

Changing the spreading (manual)

Explains how to manually change the spreading.

Adjusting clip guide for different clip sizes

Describes adjusting the clip guide for various clip sizes.

Setting the separator hole

Guides on setting the separator hole size.

Closing pressure adjustment

Explains the importance and adjustment of closing pressure.

Starting up the automatic GSA looper

Details the start-up procedure for the automatic GSA looper.

Central lubrication system

Covers the central lubrication system.

Inserting the film

Step-by-step instructions for inserting the film roll.

Replacing the sealing belt

Provides instructions for replacing the sealing belt.

Splice detection

Explains the splice detection mechanism.

Product Testing

Note

Notes on performing product testing by trained staff.

Preparing the Product Test

Steps to prepare for product testing.

Product Testing Before Production

Procedures for testing before commencing production.

Inspect the film travel

How to inspect the film's travel path.

Inspect the sealing seam

How to inspect the strength and quality of the sealing seam.

After Completed Product Testing

Final checks and cleanup after product testing.

Troubleshooting

Note

Notes on maintenance and repair work safety.

Before starting work

Safety precautions to take before starting troubleshooting work.

After Completed Work

Final checks required after completing troubleshooting.

List of Possible Faults and Alarms

A comprehensive list of faults, alarms, causes, and remedial measures.

Cleaning and Maintenance

General Information

General guidelines for machine cleaning and maintenance.

Before Cleaning and Care Work

Safety precautions and preparation steps before cleaning.

Taking machine out of operation

Procedures for safely taking the machine out of operation.

Preparing the machine for cleaning

Steps to prepare the machine for the cleaning process.

Cleaning Process

Detailed steps for the cleaning process.

After Cleaning Work

Steps to perform after the cleaning process is completed.

Control, Inspection and Maintenance

Procedures for control, inspection, and maintenance.

Control work

Refers to an inspection plan for control work.

Inspection and maintenance work

Details inspection and maintenance tasks.

Technical Data

Dimensions and weight

Specifies the machine's dimensions and weight.

Pneumatic connection

Details the pneumatic connection requirements.

Electrical connection

Provides information on electrical connection specifications.

Noise Level

States the noise level of the machine.

Film length, width, and hose diameter

Details film specifications.

Film roll dimensions

Specifies dimensions related to the film roll.

Flat film width calculation

Details calculation for flat film width.

Filler Connections

Filler Manufacturer Connections

Details connection specifications for various filler manufacturers.

Specific Assemblies and Parts

Lists special connection parts and specific assembly components.

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