Home
Poly-Clip System
Kitchen Appliances
P205900
Poly-Clip System P205900 User Manual
142 pages
Manual
Specs
Ask a question
To Next Page
To Next Page
Loading...
TSCA 120-M/160-L
Poly-clip System
GmbH & Co. KG
EN/07-2017
Original Instructions
Operating Manual
2
Table of Contents
Default Chapter
3
Table of Contents
3
1 Safety Information
11
Introductory Comments
11
Warning Signs on the Machine
11
Warning Notes in Instructions
11
Warning Symbol
11
Hazard Stages
11
Use and Application of this Machine
12
Proper Use
12
Improper Use
12
Modifications and Alterations
12
Who May Operate the Machine
12
Required Personal Protection Equipment
12
Protective Devices
13
Danger Points Protected by Protective Devices with Cutouts
13
Work Sequences Secured by Protective Devices with Cutouts
13
Protective Covers
13
What Effect Do Protective Devices a to D Have
13
All Protective Devices Must be Checked
13
How Can the Protective Devices be Checked
14
Electronic Hand Wheel Function
14
Setting Up, Servicing, Cleaning, Maintenance and Repair Work on the Machine
14
Who May Carry out this Work
14
What Must be Observed and Done before Starting with such Work
14
Cleaning the Machine
15
Work on Electrical Equipment
15
Machine Connection
15
Frequency / Servo Converter
16
Working with Process Materials
16
Residual Risks
16
Risk of Tripping
16
Electrical Risks
16
Risk of Contusion When Closing the
16
Risk of Contusion When Closing the Protective Lid
16
Risk of Contusion When Closing the Clip Head
16
Risk of Impact When Closing the Clip Head
17
Risk of Contusion When Closing the Product Outlet
17
Risk of Cutting When Changing the Cutter
17
Adjusting the Dosage Unit Speed
17
Transporting the TSCA
17
Closing and Separating Area
17
Film Inlet Side
17
Product Outlet Side
17
Electronic Hand Wheel Function
18
Automatic Operation
18
Stuffing Process
18
Stuffing Process in Automatic Operation
18
Changing over from Automatic on to Automatic off
18
Risk of Burning at the Seal Station
18
Risk of Contusion at the Seal Station
19
Risk of Crushing at Film Roll Unwinder
19
Switch Cabinet
20
Clamping Core
20
Moving Machine and Additional Equipment
20
Measures before Moving
20
Loading and Unloading
20
Removal of Transport Packaging
20
Disposal of Packaging Materials
20
Castors
21
Front Doors
21
2 Machine Description
23
Applications
23
Sealing
23
Closing and Clipping Process in the Clip Module
23
Film Counter
23
Shirr Switch
23
Ink Jet Printer (Option)
23
Hot Stamping Printer (Option)
24
Print Mark Control (Option)
24
3 Installation of the Machine
25
Note
25
Required Protective Equipment
25
Machine Location
25
Moving the Machine to Its Location
25
Machine Connection
26
Installation of the Filling System
28
Adjustment Elements for Seal Band and Film Transport
28
Positioning of Sealing Unit
28
Positioning the Stuffing Horn
29
Connecting the Filling Machine
29
Adjusting the Product Inlet Height
29
Connecting TSCA and Filling Machine
29
Setting the Operating Pressure
30
Inner Brake and Outer Brake
30
Inner Brake
30
Outer Brake
31
4 Indicators and Controls
33
Operating Panel
33
Easy-Touch Display
34
Program Structure
34
Operator Level
35
Basic Selection Screen of the Operator Level
35
Meaning and Function of Icon Selection Buttons in the Operator Menu
36
Manual Function Buttons
36
Clip Loading Position/Change Positions
37
Loading a Product Program
37
Deleting a Product Program and Copying a Product Program From/To a USB Stick
38
Current Messages" Screen
38
Language Selection
41
Maintenance - Lubrication
41
Lubrication
41
Displaying Service Information
42
Maintenance Level
44
Basic Selection Screen in the Maintenance Level
44
Meaning and Function of Icon Selection Buttons in the Maintenance Menu
45
Entering Product Data
46
Clip Reel and die (RFID Page)
47
Product Counters
47
Speed, Knife
48
Knife, Shirr, Rings
49
Separator Opening, Clip Pressure
49
Conveyor
50
Pneumatic Casing Brake
51
Oil/Water Sprayers
51
Basic Sealing, Filling System, Clipping Process, Clipping Process Mode Screen
52
Possible Combinations of Clipping Process Control and Clipping Process Mode
53
Sealing Settings, Electronic Jam Switch, Part 1
54
Sealing Settings, Electronic Jam Switch, Part 2
55
Sealing Settings, Film Counter, Part 1
56
Sealing Settings, Film Counter, Part 2
57
Sealing Settings, Mechanical Jam Switch, Part 1
58
Filling System
60
Clipping Machine Controls Stuffer and Clipping Process Mode Is Start-Stop
61
10Clipping Machine Controls Stuffer and Clipping Process Mode Is Continuous
62
11Clipping Machine Controls Stuffer and Clipping Process Mode Is Overspreading
63
12Portion Length Controls Clipping Machine/Stuffer and Clipping Process Mode Is Start-Stop
64
13Portion Length Controls Clipping Machine/Stuffer and Clipping Process Mode Is Overspreading
65
14Clip Mark Controls Stuffer and Clipping Process Mode Is Start-Stop
66
15Clip Mark Controls Stuffer and Clipping Process Mode Is Overspreading
67
16Dosing Pump Controls Clipping Process and Clipping Process Mode Is Start-Stop
68
17Navigation Using the Quick Selection Buttons
69
Start-Stop Velocity Profile
70
Velocity Profile for Continuous Mode
71
Velocity Profile for Overspreading
72
Film Break
73
Setting Film Break Control
73
Printer
74
Possible Printer Operating Modes
74
Simulator
75
Loading a Product Program
75
Date/Time
76
Service Level
76
Adjusting the Rotation Angle for Machine Functions and Additional Equipment
77
Example: Compiling and Saving a Product Program
77
USB Connection for Back-Up and Retrieval of Product Programs
79
Screen Configuration Level 1 or 2
80
Reading and Saving Product Programs through the USB Connection
80
List of Possible Error Messages
81
5 Start-Up
85
Note
85
Start-Up Check List
85
Shutting the Machine down
85
Filling the Clip Magazine
86
Setting the Braking Force on the Clip Magazine
86
Inserting the Clip Stick
86
Converting the Clip Transport
87
Changing the die and Punch
87
Changing the Separator Knife
89
Changing the Spreading (Manual)
90
Adjusting the Clip Guide for Different Clip Sizes
92
Setting the Separator Hole
93
Closing Pressure
93
Adjust the Closing Pressure
93
Starting up the Automatic GSA Looper
94
Central Lubrication
95
Inserting the Lubricant Cartridge
95
Bleeding the Grease Pump
95
Manually Triggering the Lubrication Process
96
Inserting the Film
96
Producing the Film Tube
99
Replacing the Sealing Belt
100
Splice Detection
101
Reading Process
101
7 Product Testing
103
Note
103
Preparing the Product Test
103
Product Testing before Production
103
Inspect the Film Travel
103
Inspect the Sealing Seam
104
After Completed Product Testing
104
8 Troubleshooting
106
Note
106
Before Starting Work
106
After Completed Work
106
List of Possible Faults and Alarms
107
9 Cleaning and Maintenance
111
General Information
111
Working with Process Materials
111
Disposal of Process Materials
111
Before Cleaning and Care Work
111
Taking Machine out of Operation
111
Preparing the Machine for Cleaning
111
Cleaning Process
113
After Cleaning Work
114
Control, Inspection and Maintenance
114
Control Work
114
Inspection and Maintenance Work
114
Technical Data
115
Dimensions and Weight
115
Pneumatic Connection
115
Electrical Connection
115
Noise Level
115
Film Length, Film Width and Film Hose Diameter
116
Dimensions of the Film Roll
116
Flat Film Width
116
Verbindung Clipmaschine-Füller / Connection Clip Machine-Stuffer
118
Alpina
118
Asgo
119
Cato
120
Frey
120
Germo
121
Handtmann
121
Ideal
123
Iozzelli
123
Karl Schnell
124
Kraemer & Grebe
125
Marlen
126
Metaquina Twinvac
127
Piereder
127
Rex
128
Risco Brevetti
129
Schrofner
130
Schwerdtel
131
Sia
132
Tecmaq
132
Tecnotrip
133
Velati
133
Vemag
134
Sonderverbindungsteile / Special Connections Parts
135
Connecting Tube (200 MM) Drum Press, Assembly 63840
135
Anschlusskabel Fasspresse, Komplett 100985A
136
Connection Cable Drum Press Assembly 100985A
136
Fasspressensteuerung Komplett 146285B
137
Drum Press Control Assembly 146285B
137
Proximity Switch Control Assembly 55920
139
Need help?
Do you have a question about the Poly-Clip System P205900 and is the answer not in the manual?
Ask a question
Poly-Clip System P205900 Specifications
General
Brand
Poly-Clip System
Model
P205900
Category
Kitchen Appliances
Language
English
Related product manuals
Poly-Clip System TSCA 120-M
142 pages
Poly-Clip System TSCA 160-L
142 pages
Need help?
General
To Next Page
