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Polysoude MU IV Series - User Manual

Polysoude MU IV Series
80 pages
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THE ART OF WELDING
MU IV
User manual PN-0706056
Open Welding Head
TIG – with or without ller wire , AVC , OSC

Table of Contents

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Summary

Safety Precautions

1.1 Arc Welding Hazards

Covers risks associated with arc welding processes and their prevention.

1.2 Meaning of Symbols

Explains the meaning of various safety symbols used in the manual.

1.3 Recommendations

Provides essential safety recommendations for operating welding equipment.

General Information

2.1 Reference Documents

Lists relevant documents and standards associated with the equipment.

2.2 Applicable Directives

Details the European directives the equipment complies with.

General Introduction

3.1 Introduction

Introduces the MU IV open welding heads and their applications.

3.2 Classification of Machine

Classifies the machine based on compliance with relevant directives.

3.3 Environment and Operating Conditions

Specifies the environmental conditions required for safe and effective operation.

3.4 Description of the Equipment

Provides a detailed description of the MU IV welding head components and their functions.

Technical Characteristics

3.6 Capacities

Outlines the welding capacities for different MU IV head models.

3.7 Equipment Compatibility

States the compatibility of MU IV welding heads with Polysoude generators.

Dimensions

Installation

4.1 Handling

Details safety precautions and methods for handling the welding head.

4.2 Installation on Site

Covers site preparation and safety aspects for installation.

4.3 Handling

Explains how to handle and suspend the welding head using specific points.

4.4 Bundle

Provides guidance on connecting and managing the equipment bundle.

Use

5.1 Precautions

Outlines essential precautions to be taken during the use of the welding equipment.

5.2 The Electrode

Discusses the handling, grinding, and selection of electrodes.

5.3 Wire Sheaths

Explains the selection, types, and connection of wire sheaths.

5.5 Built-in Feeder

Details the procedure for setting up and using the built-in wire feeder.

5.6 Adjusting the Clamps

Provides instructions for adjusting both chuck and shell clamps.

Maintenance and Troubleshooting

6.1 Troubleshooting - Diagnostics Assistance

Offers a guide to diagnose and resolve common problems with the equipment.

6.2 Routine Maintenance

Details preventive maintenance tasks for ensuring equipment longevity.

6.3 Recommended Lubricant Brands

Lists recommended lubricants for various components.

6.4 Accessories Box

Describes the contents of the accessories box, including consumables.

6.4.2 Tools

Lists the tools required for maintenance and operations.

6.5 Repairs and Maintenance

Provides instructions for performing repairs and specific maintenance tasks.

6.5.5 Cleaning and Maintenance of the Drive Assembly

Explains how to clean and maintain the drive assembly.

6.5.6 Replace the Drive Pin

Details the procedure for replacing the drive pin, a safety component.

6.5.7 Replacing the Optical Sensor

Guides the user through the process of replacing the optical sensor.

6.5.8 Changing the Wheel for Wire, Pressure Rollers and Straightening Roller

Describes how to change wire feed rollers and the wheel.

6.5.9 Replacing the Inner Wire Sheath

Provides instructions for replacing the inner wire sheath.

6.5.10 Repairing a Leak in the Multi-duct

Explains how to repair leaks in the multi-duct assembly.

6.5.11 Repairing Broken Braid in the Multi-duct

Details the procedure for repairing a broken braid in the multi-duct.

6.5.12 MU IV Wiring Plug: AVC;OSC Wiring

Guides the wiring and connection of AVC/OSC components.

6.5.13 MU IV Wiring Plug: Cooled Motor Wiring

Explains how to wire the cooled motor for the welding head.

6.5.14 MU IV Wiring Plug: Drive Wiring, Generator Side

Details the wiring connections for the drive on the generator side.

Wiring Diagrams

End of Life - Recycling of Equipment

Polysoude MU IV Series Specifications

General IconGeneral
BrandPolysoude
ModelMU IV Series
CategoryIndustrial Equipment
LanguageEnglish