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Pop ProSet 1600 Series - User Manual

Pop ProSet 1600 Series
20 pages
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Rivet
Tool
ProSet
®
1600 Series
Maintenance Manual

Questions and Answers

  • M
    Mary JonesAug 16, 2025
    What to do if Jaws fail to open on Pop ProSet 1600?
    • J
      John OwensAug 16, 2025
      If the jaws fail to open on your Pop Power Tool, the nose housing, jaws, or jaw guide might be dirty; perform a “Front End Service” and clean the inside of the nose housing. Another cause could be a loose nose housing, so tighten it. Finally, excess hydraulic oil in the tool could be the problem; have the tool serviced by qualified service personnel.
  • P
    patricksanchezAug 19, 2025
    Why my Pop Power Tool fails to operate?
    • J
      Jonathan Kirby MDAug 19, 2025
      Your Pop Power Tool might fail to operate due to several reasons: it may not be connected to the air supply—connect it to the recommended air supply source. The OS Valve might be in the “OFF” position—slide it to the ON position. The air pressure might be insufficient or too high—adjust the air supply pressure accordingly. Lastly, the tool could be low on hydraulic fluid, in which case you should have it serviced by qualified personnel.
  • J
    jgardnerAug 21, 2025
    What to do if Rivet Mandrel does not break in Pop ProSet 1600 Power Tool?
    • M
      Michelle SmithAug 21, 2025
      If the rivet mandrel doesn't break in your Pop Power Tool, it might be because the rivet isn't fully set—try repeating the stroke or changing the rivet. Alternatively, the mandrel break load requirement might be too high, suggesting you need to upgrade the tool. Insufficient air pressure can also be the cause; adjust the air supply pressure to the recommended level.
  • K
    Kelly FrancisAug 25, 2025
    How to fix a Pop ProSet 1600 Power Tool when MCS is not working?
    • O
      oleAug 26, 2025
      If the MCS (Mandrel Collection System) is not working on your Pop Power Tool, ensure the tool is connected to the recommended air supply source. Check that the collector is tight and not missing. Also, verify that the mandrel path is not blocked and clear it if necessary.
  • M
    Mrs. Tracy KirkAug 27, 2025
    Why is there low vacuum in my Pop ProSet 1600 Power Tool?
    • L
      Laura CastilloAug 28, 2025
      Low vacuum in your Pop Power Tool could be due to a dirty silencer—clean or replace it. Another reason could be that the collector is full of mandrels—discard them. Insufficient air pressure can also cause low vacuum, so adjust the air supply pressure.
  • E
    Earl RamirezAug 30, 2025
    What causes a Pop ProSet 1600 not returning?
    • R
      Ricky PopeAug 30, 2025
      If your Pop Power Tool is not returning, it could be due to a possible jam caused by debris in the nose housing. Perform a “Front End Service” and check for any debris or damage.
  • M
    Martha ShawSep 2, 2025
    How to stop Jaws slipping on mandrels of Pop Power Tool?
    • S
      samantha85Sep 2, 2025
      If the jaws are slipping on mandrels with your Pop Power Tool, it could be because the jaws are dirty or need lubrication; clean and lube the jaws. Alternatively, the jaws may be worn and need replacement.
  • J
    james69Sep 5, 2025
    Why is Mandrel sticking in Jaws of Pop ProSet 1600 Power Tool?
    • W
      Wendy BergerSep 5, 2025
      If the mandrel is sticking in the jaws of your Pop Power Tool, it's likely that the jaws are dirty or need lubrication. Perform a “Front End Service” to clean and lubricate the jaws.
  • K
    Katherine HubbardSep 9, 2025
    What if Rivet fails to insert into nosepiece of Pop ProSet 1600?
    • M
      Melanie DanielsSep 9, 2025
      If a rivet fails to insert into the nosepiece of your Pop Power Tool, it might be due to an incorrect nosepiece, so install the correct one. Alternatively, a shear ring might be stuck in the hole of the nosepiece; remove the shear ring, check for the correct nosepiece, and review application parameters to ensure proper riveting.
  • A
    aknightSep 12, 2025
    What causes Pop Power Tool losing stroke?
    • K
      Kevin WheelerSep 12, 2025
      If your Pop Power Tool is losing stroke, the tool may be low on hydraulic fluid. In this case, have the tool serviced by qualified service personnel.

Summary

Introduction

Safety Instructions

Specifications

Packaged Accessories

Lists accessories included with the ProSet® 1600 and 1600MCS rivet tools.

Tool Requirements

Details air supply, pressure, oil, and lubricant requirements for the tool.

ProSet 1600 Tool Dimensions

Common Nosepieces

Basic Tool Operation

Front End Service

Mandrel Collection System (MCS)

Cleaning the Collector Silencer

Tool Assembly Torque Requirements

ProSet 1600;1600 MCS Diagram

Parts List

Hydraulic Oil Charging Procedure

Maintenance

Preventative Maintenance Schedule

Outlines routine maintenance tasks and their recommended frequencies.

Safety Data

Seal Lube Safety Data

Provides safety, handling, and disposal information for seal lubricant.

Jaw Lube Safety Data

Details safety, handling, and disposal information for jaw lubricant.

Hydraulic Oil Safety Data

Covers safety, handling, and disposal for hydraulic oil.

Troubleshooting

EC Declaration of Conformity

Notes

Pop ProSet 1600 Series Specifications

General IconGeneral
Series1600
Air Pressure6.2 bar
Cycle Time1.5 seconds
Vibration< 2.5 m/s²
Fastener Size RangeUp to 6.4 mm (1/4")