What to do if Jaws fail to open on Pop ProSet 1600?
If the jaws fail to open on your Pop Power Tool, the nose housing, jaws, or jaw guide might be dirty; perform a “Front End Service” and clean the inside of the nose housing. Another cause could be a loose nose housing, so tighten it. Finally, excess hydraulic oil in the tool could be the problem; have the tool serviced by qualified service personnel.
Why my Pop Power Tool fails to operate?
Your Pop Power Tool might fail to operate due to several reasons: it may not be connected to the air supply—connect it to the recommended air supply source. The OS Valve might be in the “OFF” position—slide it to the ON position. The air pressure might be insufficient or too high—adjust the air supply pressure accordingly. Lastly, the tool could be low on hydraulic fluid, in which case you should have it serviced by qualified personnel.
What to do if Rivet Mandrel does not break in Pop ProSet 1600 Power Tool?
If the rivet mandrel doesn't break in your Pop Power Tool, it might be because the rivet isn't fully set—try repeating the stroke or changing the rivet. Alternatively, the mandrel break load requirement might be too high, suggesting you need to upgrade the tool. Insufficient air pressure can also be the cause; adjust the air supply pressure to the recommended level.
How to fix a Pop ProSet 1600 Power Tool when MCS is not working?
If the MCS (Mandrel Collection System) is not working on your Pop Power Tool, ensure the tool is connected to the recommended air supply source. Check that the collector is tight and not missing. Also, verify that the mandrel path is not blocked and clear it if necessary.
Why is there low vacuum in my Pop ProSet 1600 Power Tool?
Low vacuum in your Pop Power Tool could be due to a dirty silencer—clean or replace it. Another reason could be that the collector is full of mandrels—discard them. Insufficient air pressure can also cause low vacuum, so adjust the air supply pressure.
What causes a Pop ProSet 1600 not returning?
If your Pop Power Tool is not returning, it could be due to a possible jam caused by debris in the nose housing. Perform a “Front End Service” and check for any debris or damage.
How to stop Jaws slipping on mandrels of Pop Power Tool?
If the jaws are slipping on mandrels with your Pop Power Tool, it could be because the jaws are dirty or need lubrication; clean and lube the jaws. Alternatively, the jaws may be worn and need replacement.
Why is Mandrel sticking in Jaws of Pop ProSet 1600 Power Tool?
If the mandrel is sticking in the jaws of your Pop Power Tool, it's likely that the jaws are dirty or need lubrication. Perform a “Front End Service” to clean and lubricate the jaws.
What if Rivet fails to insert into nosepiece of Pop ProSet 1600?
If a rivet fails to insert into the nosepiece of your Pop Power Tool, it might be due to an incorrect nosepiece, so install the correct one. Alternatively, a shear ring might be stuck in the hole of the nosepiece; remove the shear ring, check for the correct nosepiece, and review application parameters to ensure proper riveting.
What causes Pop Power Tool losing stroke?
If your Pop Power Tool is losing stroke, the tool may be low on hydraulic fluid. In this case, have the tool serviced by qualified service personnel.
Lists accessories included with the ProSet® 1600 and 1600MCS rivet tools.
Details air supply, pressure, oil, and lubricant requirements for the tool.
Outlines routine maintenance tasks and their recommended frequencies.
Provides safety, handling, and disposal information for seal lubricant.
Details safety, handling, and disposal information for jaw lubricant.
Covers safety, handling, and disposal for hydraulic oil.
General| Series | 1600 |
|---|---|
| Air Pressure | 6.2 bar |
| Cycle Time | 1.5 seconds |
| Vibration | < 2.5 m/s² |
| Fastener Size Range | Up to 6.4 mm (1/4") |
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