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Porter-Cable OMNIJIG 55160 User Manual

Porter-Cable OMNIJIG 55160
76 pages
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A20465
Instruction manual
55160
77240
OMNIJIG
®
JOINERY SYSTEM
A24502 - 11-16-07 Rev. A
Copyright © 2007 PORTER-CABLE
Product may vary slightly from photo.
Le produit peut être légèrement différer de la photo.
El artículo puede variar levemente con relación a la foto.
Product may vary slightly
from picture.
www.deltaportercable.com
(22428)
(25192)
RTD10000496AA
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Porter-Cable OMNIJIG 55160 Specifications

General IconGeneral
BrandPorter-Cable
ModelOMNIJIG 55160
CategoryTools
LanguageEnglish

Summary

Safety Guidelines for OMNIJIG®

General Safety Rules

Essential safety guidelines for using power tools and maintaining a safe work environment.

Router Safety Rules

Specific safety precautions for operating routers and associated equipment.

OMNIJIG® Joinery System Safety Rules

Safety instructions unique to operating the OMNIJIG® system safely.

Introduction to the OMNIJIG® System

Joinery Overview

Background on different types of dovetail and box joints and their applications.

Standard OMNIJIG® Parts

Identifies and lists the standard components included with the OMNIJIG® system.

OMNIJIG® Accessories

Describes optional accessory kits and templates available for the OMNIJIG®.

Familiarization with OMNIJIG® Parts

Introduces basic parts of the OMNIJIG® for user understanding and operation.

Wood Preparation Guidelines

Guidelines for properly preparing wood for precise and tight-fitting joints.

Project Layout Procedures

Steps for marking and laying out workpieces for accurate joint assembly.

Determining Board Lengths

Determines the correct workpiece lengths needed for various dovetail joint projects.

Tips for Making Drawers and Boxes

Practical advice for creating drawers and boxes using dovetail joints.

Basic OMNIJIG® Operations

Setting Up the OMNIJIG®

Instructions on initial setup and configuration of the OMNIJIG® system.

Dovetail Setup Guide

A guide to selecting bits, template guides, and stops for various dovetail joints.

Bench Mounting

Methods for securely attaching the OMNIJIG® to a workbench.

Router Bit Depth Pod Installation

Installation and use of the router bit depth pod for precise depth settings.

Typical OMNIJIG® Adjustments

Procedures for adjusting stops and templates for optimal joint fit.

Accessory Template Installation

How to install and adjust accessory templates for different joint types.

Edge Guide Usage

Proper use and adjustment of edge guides for workpiece alignment.

Mounting the Wood on the Jig

Techniques for securely clamping workpieces onto the OMNIJIG® jig.

Variable Fingers Setup

Instructions for setting and adjusting variable fingers on templates.

Selecting Bits and Template Guides

Guidance on choosing the correct router bits and template guides for joints.

Setting Router Bit Depth and Making Cuts

Procedures for setting the router bit depth and executing cuts.

O-Ring Installation

Correct method for installing O-rings for template guide security.

Through Dovetails

Items Needed for Through Dovetails

Lists the necessary components and tools for cutting through dovetails.

Setting Up and Making Through Dovetail Cuts

Step-by-step instructions for setting up the OMNIJIG® and cutting through dovetails.

Cutting the Tailboard for Through Dovetails

Detailed process for cutting the tailboard component of a through dovetail.

Cutting the Pinboard for Through Dovetails

Detailed process for cutting the pinboard component of a through dovetail.

Fitting Through Dovetail Joints

Adjustments and techniques for achieving the correct fit in through dovetail joints.

Variable-Spaced Half-Blind Dovetails

Items Needed for Variable-Spaced Dovetails

Lists required items for cutting variable-spaced half-blind dovetails.

Setting Up and Cutting Variable-Spaced Dovetails

Instructions for setting up the OMNIJIG® and cutting variable-spaced half-blind joints.

Cutting the Pinboard for Variable-Spaced Dovetails

Procedure for cutting the pinboard for variable-spaced half-blind dovetails.

Cutting the Tailboard for Variable-Spaced Dovetails

Procedure for cutting the tailboard for variable-spaced half-blind dovetails.

Fitting Variable-Spaced Half-Blind Dovetail Joints

Adjustments for tightness and flushness in variable-spaced half-blind dovetails.

Tailboard Thickness Adjustments

Adjusting for different tailboard thicknesses to achieve proper joint fit.

Single-Pass Half-Blind Dovetails

Items Needed for Single-Pass Dovetails

Lists necessary items for cutting single-pass half-blind dovetails.

Setting Up and Cutting Single-Pass Dovetails

Instructions for setting up the OMNIJIG® for single-pass half-blind joints.

Setup and Cutting for Both Templates

Procedures for setting up and cutting with different templates for single-pass joints.

Fitting Single-Pass Half-Blind Dovetail Joints

Adjustments for tightness and flushness in single-pass half-blind dovetails.

Rabbeted Half-Blind Dovetails

Rabbeted Half-Blind Joints Overview

Introduction to creating rabbeted half-blind dovetail joints.

Setting Up for Rabbeted Dovetails

Initial setup requirements for cutting rabbeted half-blind joints.

Cutting Rabbeted Dovetails with Variable Fingers

Steps for cutting rabbeted half-blind joints using variable finger templates.

Cutting the Tailboard for Rabbeted Dovetails

Procedure for cutting the tailboard for rabbeted half-blind dovetails.

Sliding Tapered Dovetails

Items Needed for Sliding Tapered Dovetails

Lists required items for cutting sliding tapered dovetails.

Board Specifications for Tapered Dovetails

Recommended board dimensions for sliding tapered dovetail joints.

Project Layout for Tapered Dovetails

Planning and layout for projects using sliding tapered dovetails.

Setting Up and Cutting Sliding Tapered Dovetails

Instructions for setup and cutting sliding tapered dovetails.

Cutting the Dado Board

Procedure for cutting the dado board for sliding tapered dovetails.

Assembling Boards for Sliding Tapered Dovetails

Instructions for assembling components with sliding tapered dovetails.

Fitting Sliding Tapered Dovetail Joints

Adjustments for tightness and tearout in sliding tapered dovetails.

Box Joints

Items Needed for Box Joints

Lists necessary items for cutting box joints.

Notes on Cutting Box Joints

Key points and tips for cutting box joints using accessory kits.

Cutting the Box Joint

General instructions for cutting box joints.

Cutting the First Board (B1) for Box Joints

Procedure for cutting the first board for box joints.

Cutting the Second Board (B2) for Box Joints

Procedure for cutting the second board for box joints.

Adjusting Tightness of Fit in Box Joints

How to adjust template guides for optimal tightness in box joints.

Adjusting Depth for Proud/Recessed Box Joints

Adjusting depth of cut to correct proud or recessed box joints.

Appendix

Sizing Your Own Stops

Guidance on adjusting or adding stops for specific applications.

Depth Gauge Settings for Dovetails

Pre-set and adjustable depth gauge settings for specific dovetail types.

Router Bit Depth Pod Settings

Tables and instructions for setting router bit depths for various OMNIJIG® configurations.

Troubleshooting and Service

Troubleshooting Assistance

Information on obtaining service, repairs, and replacement parts.

Replacement Parts Information

How to identify and order replacement parts for the OMNIJIG®.

Service and Repairs

Details on factory service centers and warranty repair procedures.

Accessory Information

Information on available accessories and recommended usage.

Three Year Limited Warranty

Warranty Coverage Details

Details of the three-year limited warranty, free service, and money-back guarantee.

Warning Label Replacement Procedure

How to obtain replacements for missing or illegible warning labels.

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