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POSEIDON PE 100-T - User Manual

POSEIDON PE 100-T
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High Pressure Breathing Air Compressors
Instruction manual

Table of Contents

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Summary

GENERAL

PURPOSE

Specifies the intended use of the PE 100-T breathing air compressor in diving applications.

DESIGN

Details the major assemblies comprising the compressor unit, illustrated in figures.

AIR FLOW DIAGRAM

TECHNICAL DATA

SAFETY MEASURES

2.1. NOTES AND WARNING SIGNS

Explains various warning signs and notes displayed on compressors to ensure safe operation.

2.2. IDENTIFYING THE SAFETY NOTICES

Highlights important instructions concerning personnel, technical, and operating safety.

2.3. FUNDAMENTAL SAFETY NOTICES

Covers authorized use, organizational measures, and general safety practices for operation.

2.3.3. Qualifications, fundamental duties

Defines personnel qualifications and fundamental duties for safe operation and maintenance.

2.3.4. Safety notices for operation

Provides critical safety guidelines and procedures for operating the compressor unit.

2.3.5. Particular areas of danger

Details specific hazards and critical safety precautions related to the unit's operation and components.

2.3.6. Notices of danger regarding pressure vessels

Outlines dangers and safe handling procedures for pressure vessels, including dynamic load considerations.

2.4. SAFETY REGULATIONS (EC; partly Germany, only)

Lists relevant EC and German regulations governing filling systems and pressure vessels.

LOCATION, OPERATION, BOTTLE FILLING

3.1. LOCATION

Specifies requirements for suitable outdoor and indoor locations for compressor placement.

3.1.3. Electrical installation

Details electrical installation requirements, including compliance with local regulations and safety measures.

3.2. OPERATION

Covers preparation and general procedures for operating the compressor unit.

3.3. FILLING PROCEDURE

Explains the general steps and safety precautions for filling air bottles.

3.3.2. Breathing air quality

Addresses the critical aspect of breathing air quality and prescriptive limits according to DIN EN 12021.

3.3.3. Intake air quality

Emphasizes the importance of clean intake air and potential risks associated with contaminants like CO.

3.3.4. Scavenging the compressor unit

Describes the procedure for flushing the compressor unit to remove residual CO2 before filling.

3.3.5. Filling the bottles

Provides detailed steps for safely connecting and filling air bottles with the compressor.

3.4. SHUT-DOWN PROCEDURE

Details the correct procedure for safely shutting down the compressor unit after operation.

MAINTENANCE

4.1. MAINTENANCE RECORD

Recommends recording all maintenance work for warranty and efficient upkeep.

4.2. MAINTENANCE INSTRUCTIONS

Provides essential safety instructions and procedures for performing maintenance on the compressor.

4.3. MAINTENANCE SCHEDULE

States that the maintenance schedule is provided in a separate service manual.

4.4. MAINTENANCE WORK

Introduces the chapter detailing specific maintenance tasks and component descriptions.

4.4.1. LUBRICATION

Explains the importance of correct oil selection, oil level check, and oil change intervals.

4.4.2. INTAKE FILTER

Describes the dry micronic filter for intake air and its maintenance procedures.

4.4.3. INTERMEDIATE SEPARATOR

Details the function and maintenance of the intermediate separator for water and oil removal.

4.4.4. FILTER SYSTEM P11

Explains the P11 filter system with TRIPLEX cartridge and safety bore for air purification.

4.4.4. FILTER SYSTEM P11 LIFETIME

Discusses the dynamic load on the filter system and its service lifetime based on load cycles.

FILTER CARTRIDGES

Covers handling, storage, and replacement of new filter cartridges.

FILTER SERVICE LIFETIME

Explains how to determine filter cartridge lifetime based on operating hours and bottle fillings.

CARTRIDGE CHANGE

Provides instructions for changing filter cartridges, specifying types for petrol and electric units.

4.4.5. FILLING VALVE

Details the filling valve, its components, and procedures for cleaning and maintenance.

4.4.6. PRESSURE MAINTAINING VALVE

Describes the function and adjustment of the pressure maintaining valve for optimal filtration.

4.4.7. SAFETY VALVES

Explains the safety valves for each stage, their function, and how to check them.

4.4.8. PRESSURE GAUGE

Describes the final pressure gauge and its maintenance for accurate readings.

4.4.9. VALVES

Explains valve operation, initial checks, and procedures for changing intake and pressure valves.

CHANGING THE VALVES OF THE 1 ST STAGE

Provides step-by-step instructions for changing the combined plate valve of the 1st stage.

CHANGING THE VALVES OF THE 2 ND STAGE

Details the procedure for servicing intake and pressure valves on the 2nd stage.

CHANGING THE VALVES OF THE 3 RD STAGE

Explains how to remove and install intake and pressure valves on the 3rd stage.

4.4.10. COMPRESSOR DRIVE SYSTEM

Covers the drive system, V-belt tension, and adjustment for optimal performance and longevity.

4.4.11. ELECTRICAL SYSTEM

Describes the electrical system, including the drive motor and motor protection switches.

4.4.12. COOLING SYSTEM

Explains how the compressor unit's cylinders and coolers are air-cooled by a fanwheel.

STORAGE, PRESERVATION

PREPARATION

Steps to prepare the compressor unit before storage, including running warm and checking components.

PRESERVING THE COMPRESSOR

Details the specific steps for preserving the compressor unit itself, like oil injection.

PRESERVING THE MOTOR;ENGINE

Refers to the motor/engine manufacturer's instructions for preservation.

PREVENTIVE MAINTENANCE DURING STORAGE

Recommends periodic running of the compressor during storage.

Changing the lube oil for preserving

Advises on draining and replacing oil after prolonged storage or every 2 years.

REACTIVATING THE COMPRESSOR UNIT

Guides on how to safely bring the compressor back into operation after storage.

REPAIR INSTRUCTIONS

TABLES

TIGHTENING TORQUE VALUES

Lists specific torque values for various bolts and screws used in assembly and maintenance.

TORQUE SEQUENCE

Illustrates the correct sequence for tightening valve head and cylinder bolts for even assembly.

ANNEX

Schematic diagram motor protection switch

Shows the electrical schematic diagram for the motor protection switch of a three-phase current motor.

Oil list • Breathing air compressors

Provides a list of authorized lubricants for BAUER compressors, with application and suitability details.

Summary

GENERAL

PURPOSE

Specifies the intended use of the PE 100-T breathing air compressor in diving applications.

DESIGN

Details the major assemblies comprising the compressor unit, illustrated in figures.

AIR FLOW DIAGRAM

TECHNICAL DATA

SAFETY MEASURES

2.1. NOTES AND WARNING SIGNS

Explains various warning signs and notes displayed on compressors to ensure safe operation.

2.2. IDENTIFYING THE SAFETY NOTICES

Highlights important instructions concerning personnel, technical, and operating safety.

2.3. FUNDAMENTAL SAFETY NOTICES

Covers authorized use, organizational measures, and general safety practices for operation.

2.3.3. Qualifications, fundamental duties

Defines personnel qualifications and fundamental duties for safe operation and maintenance.

2.3.4. Safety notices for operation

Provides critical safety guidelines and procedures for operating the compressor unit.

2.3.5. Particular areas of danger

Details specific hazards and critical safety precautions related to the unit's operation and components.

2.3.6. Notices of danger regarding pressure vessels

Outlines dangers and safe handling procedures for pressure vessels, including dynamic load considerations.

2.4. SAFETY REGULATIONS (EC; partly Germany, only)

Lists relevant EC and German regulations governing filling systems and pressure vessels.

LOCATION, OPERATION, BOTTLE FILLING

3.1. LOCATION

Specifies requirements for suitable outdoor and indoor locations for compressor placement.

3.1.3. Electrical installation

Details electrical installation requirements, including compliance with local regulations and safety measures.

3.2. OPERATION

Covers preparation and general procedures for operating the compressor unit.

3.3. FILLING PROCEDURE

Explains the general steps and safety precautions for filling air bottles.

3.3.2. Breathing air quality

Addresses the critical aspect of breathing air quality and prescriptive limits according to DIN EN 12021.

3.3.3. Intake air quality

Emphasizes the importance of clean intake air and potential risks associated with contaminants like CO.

3.3.4. Scavenging the compressor unit

Describes the procedure for flushing the compressor unit to remove residual CO2 before filling.

3.3.5. Filling the bottles

Provides detailed steps for safely connecting and filling air bottles with the compressor.

3.4. SHUT-DOWN PROCEDURE

Details the correct procedure for safely shutting down the compressor unit after operation.

MAINTENANCE

4.1. MAINTENANCE RECORD

Recommends recording all maintenance work for warranty and efficient upkeep.

4.2. MAINTENANCE INSTRUCTIONS

Provides essential safety instructions and procedures for performing maintenance on the compressor.

4.3. MAINTENANCE SCHEDULE

States that the maintenance schedule is provided in a separate service manual.

4.4. MAINTENANCE WORK

Introduces the chapter detailing specific maintenance tasks and component descriptions.

4.4.1. LUBRICATION

Explains the importance of correct oil selection, oil level check, and oil change intervals.

4.4.2. INTAKE FILTER

Describes the dry micronic filter for intake air and its maintenance procedures.

4.4.3. INTERMEDIATE SEPARATOR

Details the function and maintenance of the intermediate separator for water and oil removal.

4.4.4. FILTER SYSTEM P11

Explains the P11 filter system with TRIPLEX cartridge and safety bore for air purification.

4.4.4. FILTER SYSTEM P11 LIFETIME

Discusses the dynamic load on the filter system and its service lifetime based on load cycles.

FILTER CARTRIDGES

Covers handling, storage, and replacement of new filter cartridges.

FILTER SERVICE LIFETIME

Explains how to determine filter cartridge lifetime based on operating hours and bottle fillings.

CARTRIDGE CHANGE

Provides instructions for changing filter cartridges, specifying types for petrol and electric units.

4.4.5. FILLING VALVE

Details the filling valve, its components, and procedures for cleaning and maintenance.

4.4.6. PRESSURE MAINTAINING VALVE

Describes the function and adjustment of the pressure maintaining valve for optimal filtration.

4.4.7. SAFETY VALVES

Explains the safety valves for each stage, their function, and how to check them.

4.4.8. PRESSURE GAUGE

Describes the final pressure gauge and its maintenance for accurate readings.

4.4.9. VALVES

Explains valve operation, initial checks, and procedures for changing intake and pressure valves.

CHANGING THE VALVES OF THE 1 ST STAGE

Provides step-by-step instructions for changing the combined plate valve of the 1st stage.

CHANGING THE VALVES OF THE 2 ND STAGE

Details the procedure for servicing intake and pressure valves on the 2nd stage.

CHANGING THE VALVES OF THE 3 RD STAGE

Explains how to remove and install intake and pressure valves on the 3rd stage.

4.4.10. COMPRESSOR DRIVE SYSTEM

Covers the drive system, V-belt tension, and adjustment for optimal performance and longevity.

4.4.11. ELECTRICAL SYSTEM

Describes the electrical system, including the drive motor and motor protection switches.

4.4.12. COOLING SYSTEM

Explains how the compressor unit's cylinders and coolers are air-cooled by a fanwheel.

STORAGE, PRESERVATION

PREPARATION

Steps to prepare the compressor unit before storage, including running warm and checking components.

PRESERVING THE COMPRESSOR

Details the specific steps for preserving the compressor unit itself, like oil injection.

PRESERVING THE MOTOR;ENGINE

Refers to the motor/engine manufacturer's instructions for preservation.

PREVENTIVE MAINTENANCE DURING STORAGE

Recommends periodic running of the compressor during storage.

Changing the lube oil for preserving

Advises on draining and replacing oil after prolonged storage or every 2 years.

REACTIVATING THE COMPRESSOR UNIT

Guides on how to safely bring the compressor back into operation after storage.

REPAIR INSTRUCTIONS

TABLES

TIGHTENING TORQUE VALUES

Lists specific torque values for various bolts and screws used in assembly and maintenance.

TORQUE SEQUENCE

Illustrates the correct sequence for tightening valve head and cylinder bolts for even assembly.

ANNEX

Schematic diagram motor protection switch

Shows the electrical schematic diagram for the motor protection switch of a three-phase current motor.

Oil list • Breathing air compressors

Provides a list of authorized lubricants for BAUER compressors, with application and suitability details.

POSEIDON PE 100-T Specifications

General IconGeneral
BrandPOSEIDON
ModelPE 100-T
CategoryAir Compressor
LanguageEnglish