Index
Section 1 Page
Fig 1 General Data and Dimensions 1
Table 1 Boiler Dimensions 1
Table 2 Connections 1
Table 3 Technical Data 2
Fig 2 Steel Base Strip Details 3
Clearances 3
Section 2
General 4
Optional Extras 4
Installation 4
Boiler Siting and Base 5
Section 3
Ventilation 6
- flue 6
- flue Size Considerations 6
- horizontal Flue Runs 6
- common Flue Systems 6
Water Circulation Systems 6
Boiler Protection 7
System Water Quality 7
- existing Systems 7
- new Systems 7
Sealed Systems 7
- noise level 7
Section 4
Boiler Installation 8
- risk Assessment 8
- manual Handling 8
- personal Protective Equipment 8
- confined Spaces 8
- electrical Safety 8
- preparation 8
COSHH 8
Customer Check List 9
Unpacking Boiler 9
Boiler Main Components 9
Control and Safety Equipment 10
Working Principles 10
Hydraulic Test of Boiler 10
- connecting the Water System 10
- condensate 10
- connecting the Electrical
Supply 10
- connecting the Flue 11
- connecting the Gas Supply 11
- boiler Controls 11
Section 5
Potterton Commercial Customer
Commissioning Check List 12
- contravention of
regulations 12
- commissioning 12
Page
Control Panel 13
Gas Assembly 14
Set Up 14
Adjusting the Air 14
Low Load Control & Set Up 15
Important Safety 15
Emergency Instructions 15
Addition Checks 16
Pre-Lighting 16
Commissioning Live Run 16
Ionisation Current Check 17
Ventilation Checks 17
Operation of Ancillary Controls 17
Boiler Maintenance 17
Boiler Cleanin 18-19
Water Flow Swtich 20
Fault Finding 20-22
- overheat operation 20
- burner lockout 20
- general arrangement of pilot
burner 20
Section 6
Wiring Diagram 23-24
Section 7
Spare Parts Lists 25-34