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NOVACAT V 10000
Pottinger NOVACAT V 10000 User Manual
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3880.en-GB.80X.0
Original Operating Instructions
Mower combination
NOVACAT V 10000
3880
Machine No.: +..00001
2
Table of Contents
Table of Contents
8
Factory Standard Tightening Torques
16
Tightening Torque
16
Layout and Function
17
Functional Elements
17
Accessories Included in the Scope of Delivery
18
Upgrade Program
18
At a Glance
19
Identification
19
Type Plate with CE Marking
19
Description
20
EU - Declaration of Conformity
20
Intended Use
21
Non-Intended Useage
21
Technical Data
22
Dimensions
22
Weights
22
Basic Settings
22
Mower Discs and Cutter Blades
23
Power Requirements
25
Hydraulics
25
Select Control
25
Power Control / ISOBUS
26
Electrics
26
SELECT CONTROL Terminal
27
POWER CONTROL Terminal
27
EXPERT 75 Terminal
28
Terminal CCI 1200
29
Noise Emission
29
Safety and the Environment
30
Safety Advice
30
Qualification of Personnel
30
Performing Maintenance Work
30
Organisational Measures
30
Maintaining Operational Safety
31
Special Hazards
32
Warning Pictograms
33
Traffic Safety Equipment
36
Handling Hazardous Substances
38
Fuel Efficiency and Soil Protection
38
Disposal of the Machine
39
Select Control-Terminal
40
SELECT CONTROL Terminal Overview
40
Input Keypad
40
SELECT CONTROL Operator Terminal
42
Input Masks
42
Selection Masks
44
Structure of Control Unit
45
START Screen
48
Pop-Up Messages
50
Open the "WORK" Menu
52
SET Menu
57
1.1 Front Mower - Overview
57
2.1 Lift Height Display
58
2.2 Lifting
59
2.3 Cross Conveyor Belt
61
Service Menu
62
Data Menu
63
Data Menu - Complete Display
63
Data Menu - Order Display
64
Test Menu
67
Test Menu 1.1 - Control Computer
67
Test Menu 1.2 - CAN-IO Module
68
Test Menu 2 - Sensors
69
Test Menu 3 - Lifting
70
Test Menu 4 - Sideshift
71
Test Menu 4 - Collector
72
Test Menu 6 - Speed Signal
74
Error-List
75
Configuration Menu
77
Configuratoin 1.1 - General
77
Configuration Menu 1.3 - Serial Number
79
Configuration Menu 2.0 - Factory Settings
80
Configuration Menu 3.1 - Developer Mode
81
Configuration Menu 4.1 - Emergency Operation
81
Configuration Menu 5 - Manual Operation
82
Configuration Menu 5.1 Manual Operation - Side Protection Flap
83
Configuration Menu 5.2 - Manual Operation - Mower
84
Configuration Menu 5.3 - Manual Operation - Sideshift
85
Configuration Menu 5.4 - Manual Operation - Collector
87
Configuration Menu 6.1 - Sideshift Calibration
89
Configuration Meun 6.2 - Raise / Lower Calibration
91
Power-Control Terminal Operation
93
Overview of the POWER CONTROL Terminal
93
Input Keypad
93
EXPERT 75 ISOBUS-Terminal
95
EXPERT 75 Terminal Overview
95
Input Keypad
95
CCI ISOBUS-Terminal
97
CCI 1200 Terminal Overview
97
ISOBUS Operation
98
Input Masks
98
Selection Masks
100
Structure of Control Unit
101
START Screen
104
Open the "WORK" Menu
106
SET Menu
112
1.1 Front Mower - Overview
112
1.2 Adjustments for Lifting and Lowering
113
2.1 Side Protection Flap
115
2.2 Lift Height Display
116
2.3 Sideshift
117
2.4 Adaptive Hydraulic Relief
118
2.5 Cross Conveyor Belt
120
2.6 Automatic Grease Lubrication
122
Emergency Operation
123
Gps
124
Speed Signals
125
Service Menu
127
Data Menu
128
Data Menu - Complete Display
128
Data Menu - Order Display
129
Data Menu - Year Display
132
Test Menu
133
Test Menu 1.1 - Sensors
133
Test Menu 1.2 - Mower
135
Test Menu 1.3 - Sideshift
136
Test Menu 1.4 - Collector
138
Test Menu 1.5 - Relief
139
Test Menu 1.5 - Relief
141
Error-List
142
Configuration Menu
144
Configuratoin 1.1 - General
145
Configuration Menu 1.2 - Emergency Operation
146
Configuration Menu 1.3 - Subject to a Charge
147
Configuration Meun 2.1 - Raise / Lower Calibration
148
Configuration Menu 2.2 - Sideshift Calibration
149
Configuration Menu 3 - Terminal Supported Manual Activation
151
Configuration Menu 3.1 Terminal Supported Manual Activation - Side Protection Flap
151
Configuration Menu 3.2 - Terminal Supported Manual Activation - Mower
153
Configuration Menu 3.3 - Manual Operation - Sideshift
155
Configuration Menu 3.4 - Manual Operation - Relief
157
Configuration Menu 3.5 - Manual Operation - Collector
158
Configuration Menu 4 - Serial Number
160
Configuration Menu 5 - Factory Setting
161
Valves / Cover / Auxiliary Equipment
163
Auxiliary Equipment
163
Manual Operation of Tailgate Crossflow
163
Apron Carrier Operation
167
Operation of Parking Supports
171
Operation
177
Initial Operation
177
Coupling
177
Mounting on Tractor
178
Connect the Tractor Terminal
179
Mounting the SELECT CONTROL Terminal
180
Mounting the POWER CONTROL Terminal
181
Fit EXPERT 75 ISOBUS Terminal
182
Fit EXPERT 100 (CCI-100) Terminal
183
Mounting the CCI 1200 Terminal
184
Tractor Ballast
185
Determine the Required Tractor Ballast Weights Using the Weighing Method
186
Determine the Required Tractor Ballast Weights Using Calculation
188
Adjustment / Retrofitting
189
Lower Link Adjustment
189
Requirements for the Commissioning of a PTO Shaft
193
Remove / Reposition Conveyor Cones
195
Hydraulic Anti-Collision Safety Trigger Pressure Setting
197
Rear Power Lift Height
198
Hydraulic Relief, Select Control Adjustment Variant
200
Cutter Bar Position Adjustment
204
Connect / Separate Connecting Lines on Front Mower
205
Conditioner (Option)
206
Roller Conditioner Settings
206
Tine Conditioner Settings
211
Mowing Without Conditioner
216
Fit Conditioner / Swath Former
221
Collector (Option)
223
Cross Flow (Option)
234
Swath Former (Option)
239
Swath Comb (Option)
242
Work Assignment
243
Turning Manoeuvres on Slopes
244
Reversing
244
Establish Working Position
245
Mowing Work
246
Trigger / Reset Anti-Collision Safety
247
Establish Road Transport Position
249
Uncoupling
251
Uncouple the Cardan Shaft
251
Uncouple the Machine from the Tractor
252
Dismantle CCI 1200 Terminal
253
Remove EXPERT 100 Terminal
254
Remove EXPERT 75 Terminal
255
Dismounting the POWER CONTROL Terminal
256
Dismantling the SELECT CONTROL Terminal
256
Separate the Tractor Terminal
257
Put Machine out of Operation at End of Season
257
Maintain Operational Readiness
258
General Tips
258
Cardan Shaft
259
Equipment Table
260
Maintenance Based on Actual Condition
262
Replace / Refit Reversible Cutter Blades
262
Replace Toothed Belt Conditioning Roller
265
Change Roller Conditioner Belt
265
Replace Conditioner Drive V-Belt
267
Tine Conditioner, Tines and Tine Fastening Assembly Work
269
Rotary Tine Conditioner Fitting Positions
274
Replace Crossflow Drive V-Belt
275
Fill Lubricant Container for Central Lubrication
277
Set Cross Conveyor Belt Sensors
278
Predetermined Maintenance
281
Before Every Season
281
Checking the Friction Clutch
281
Check the Cardan Shaft Cam Clutch
281
Make Input Gear Overrunning Clutches "Movable
282
Daily Maintenance
282
Check Hydraulic System
283
Check / Change Lighting of Lamps
284
Check / Replace Warning Signs, Warning Triangles, Warning Sheets
285
Once after 1 Hour
286
Check Taper Bushing Seating
286
Retighten Blade Bolts
287
After 5 Hours, after 10 Hours, then Every 20 Hours
288
Correct Cross Conveyor Belt Run
288
Once, after 8 Hours
290
Check / Correct Conditioner Drive and Tension Roller Run
290
Every 20 Hours
292
Check / Adjust Cross Flow Belt Tension
292
Crossflow Cleaning
293
Every 50 Hours
294
Clean Primary Drive Conditioner
294
Roller Conditioner Toothed Belt Drive (Variant) Cleaning
295
Toothed Belt Tension Tine Conditioner
295
Lubricate Roller Conditioner Roller Bearings
297
Mowing Blade Holder Wear Check
298
Lubricate Crossflow
300
Lubricate Roller Conditioner
301
Initially after 50 Hours, then Every 100 Hours
302
Check / Adjust Roller Conditioner V-Belt Tension
302
Every 100 Hours
304
Cleaning the Roller Conditioner
304
Change the Gear Oil in the Roller Conditioner
304
Every 150 Hours
306
Lubricate Cutter Bar Drive Shafts
306
Every 300 Hours
307
Cutter Bar Oil Change
307
Change Roller Conditioner Gear Oil
308
Change Crossflow Input Gear Oil
310
Change Mower Input Gear Oil
312
Change Cutter Bar Gear Oil
315
Annually
317
Check / Replenish Cutter Bar Oil Level
317
Check / Fill Input Gear Crossflow Oil Level
320
Check / Correct Mower Input Drive Oil Level
321
Check / Fill Cutter Bar Oil Level
323
After Every Season (Winter Storage)
325
Clean and Protect the Machine
325
Every 4 Years
326
Check and Adjust Hydraulic Pressure Accumulator
326
Every 6 Years
327
Replace Hydraulic Hoses
327
Lubrication Charts
328
Operating Materials
330
Equipment Specification
330
Operating Materials and Filling Quantities
330
Help and Advice
332
Cardan Shaft Cam Clutch Coupling Operation
332
What to Do if
332
Lighting
332
Conditioner Blockages
333
Remove Cross Flow Blockage
337
Select Control - Emergency Operation
339
Power Control Emergency Operation
341
Vibrations with Tine Conditioner During Mowing Operation
343
Electric
345
Select Control
345
Power Control
347
Hydraulics
352
Select Control
352
Power Control
355
Supplement to USA / CANADA Operating Instructions
357
Warning Signs, GB / USA / CANADA
357
Secure Load Towing
363
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Pottinger NOVACAT V 10000 Specifications
General
Brand
Pottinger
Model
NOVACAT V 10000
Category
Farm Equipment
Language
English
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