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Pottinger NOVACAT 261 - User Manual

Pottinger NOVACAT 261
63 pages
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Operator‘s manual
Translation of the original Operating Manual
Nr.
Disc mower
99+3751.EN.80T.0
NOVACAT 261
NOVACAT 261 alpha motion / ED / RC / RCB
(Type PSM 3751 : + . . 01203)
NOVACAT 261 alpha motion master
(Type PSM 3750 : + . . 00001)
NOVACAT 261 alpha motion pro /ED /RC /RCB
(Type PSM 3753 : + . . 00001)
NOVACAT 301
NOVACAT 301 alpha motion / ED / RCB
(Type PSM 3761 : + . . 09222)
NOVACAT 301 alpha motion master
(Type PSM 3760 : + . . 00001)
NOVACAT 301 alpha motion pro /ED /RC/RCB
(Type PSM 3763 : + . . 00001)
NOVACAT 351
NOVACAT 351 alpha motion / ED / RCB
(Type PSM 3811 : + . . 02214)
NOVACAT 351 alpha motion master
(Type PSM 3810 : + . . 00001)
NOVACAT 351 alpha motion pro /ED /RC/RCB
(Type PSM 3813 : + . . 00001)

Table of Contents

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Summary

SYMBOLS USED

CE Mark

Indicates machine conformity to EU engineering and safety guidelines.

Safety Hints

Explains danger, warning, caution, and note symbols used in the manual.

TIP

Provides special recommendations and advice for economical use of the implement.

ENVIRONMENT

Offers advice and practices on environmental protection related to machine use.

INTRODUCTION

Introduction

Provides guidance on using the manual for safe handling, care, and maintenance of the implement.

WARNING SIGNS

Meaning of Warning Signs

Explains the visual symbols and their associated dangers, such as flying objects or rotating parts.

ATTACHING TO TRACTOR

Safety Advice

Crucial safety precautions for attaching the mower unit to the tractor, including front linkage risks.

Attaching in General

Steps for general attachment, securing locking bolts, and following safety tips.

PTO Shaft Guarding

Instructions for checking and adapting the cardan shaft for safe operation.

Attaching Problems

Addresses issues like no front hydraulic connection and PTO shafts being too far forward.

FENDERS AND PROTECTIVE CLOTHS

Fenders and Protective Cloths

Safety instructions for using and maintaining protective guards and mudguards.

Hydraulic Side Protection

Safety advice regarding squeezing hazards when moving side guards.

TRANSPORT POSITION

Transport Position

Details on achieving the correct transport width by folding and locking side guard elements.

Parking the Machine

Guidance on safely parking the mower unit, preventing tipping hazards.

Road Transport

Instructions for road transport, including statutory regulations and lighting.

Top Linkage

Recommendation to use a rigid upper link for the top linkage.

SNAP CONNECTOR

By double acting hydraulic lift on the front

Note on material damage from improper hydraulic unit use and remedy.

Reset adjustable plate (P1)

Steps for adjusting the plate to ensure proper latching and avoid damage.

Possible dangers

Lists potential risks associated with incorrect plate positioning or locking hook failure.

SNAP CONNECTOR MOUNTING

Snap Connector (1)

Instructions for mounting the expander and snap connector onto the front lifting gear.

Position A

Steps for mounting the expander before coupling to the tractor.

Position B

Steps for mounting after coupling to the tractor and during mowing.

SNAP CONNECTOR ASSEMBLY

Lock lower link bolts (2)

Securing lower link bolts to eliminate play and proper linch pin insertion.

Connect and lift mower unit (H2)

Connecting and lifting the mower unit with the front linkage.

Secure locking hooks (V)

Securing locking hooks with a spring pin and checking adjustable plate position.

Attach the cardan shaft

Final step of attaching the cardan shaft after connecting the mower unit.

MOUNTING UNIT alpha motion

General safety information

Safety notes regarding mower collision risks and tilting hazards.

Parking position

Steps to pivot upwards the flap for parking the mower.

Transport position

Instructions to lock the mower during transportation.

Mounting

Steps for coupling hydraulic lines and raising the mounting frame.

ALPHA MOTION SETTINGS

Set working height at 1370 mm

Adjusting the working height and securing with a chain for Alphamotion units.

Set spring tension

Visual guide and specifications for setting spring tension on the cutter unit.

Cutter unit with Swath Maker (guide values)

Table providing guide values for spring settings based on mower type.

Cutter unit with Conditioner ED (guide values)

Table of guide values for spring settings with ED conditioner.

Cutter unit with Conditioner RC (guide values)

Table of guide values for spring settings with RC conditioner.

STARTING WORK

Safety advice

Critical safety warnings regarding thrown blades, ejected parts, and falling hazards.

Important notes prior to starting work

Checks and procedures before starting operation, including PTO speed.

Correct PTO Rotation

Emphasizes the importance of correct PTO rotation direction for safe operation.

Prevent Damage

Advice on clearing the mowing area of foreign objects to prevent damage.

STARTING WORK PROCEDURES

After contact with a foreign object

Steps to check knives, fixings, and for any damage after hitting an object.

Mower Disc Rotation

General guidance on ensuring correct anticlockwise PTO rotation.

PTO Rotation Remedy

Procedure to correct PTO rotation if it's not anticlockwise.

Hearing Protection

Recommendations for wearing hearing protection based on noise levels.

MOWING OPERATIONS

Set cutting height1)

Instructions on adjusting the cutting height using the upper link.

Reversing

Reminder to raise the mower when reversing.

Mowing

Safety precautions and steps for engaging the PTO and starting mowing.

SWATH FORMER

Overview and Function

Explains how the swath former creates a narrow swath to avoid tractor tyre overlap.

Possible settings

Safety advice and working area adjustment for the swath former.

Optimal setting

Guidance on the optimal mounting height of the swath discs relative to the cutter bar.

SWATH FORMER MAINTENANCE

Maintenance

Safety instructions for maintenance and notes on the swath former being maintenance-free.

Optional Equipment

Details on additional swath discs and conveying cones.

Removal and installation of the swath former

Notes on mounting swath formers and consulting other sections for details.

ED TINE CONDITIONER

Operation mode

Explains the purpose of conditioning and how V-shaped tines work.

General safety information

Safety warning about being drawn into rotating parts.

Possible settings

Guidance on adjusting the tine conditioner for optimal performance.

Set the conditioning effect

How to adjust the conditioning intensity using a lever and impact plate.

ED TINE CONDITIONER ADJUSTMENTS

Set swath width:

Adjusting swath boards to achieve the desired swath width.

Setting the position of swath and guide plates

Notes on property damage from narrow settings and basic settings for guide plates.

Wide spreading

How to swivel swath plates out for wide spreading.

Operation

Safety during operation and adapting driving speed for conditioning quality.

ED TINE CONDITIONER MAINTENANCE

Correct belt tension:

Specifications for controlling belt tension on NOVACAT 261, 301, 351 models.

Maintenance

Safety warnings and procedures for maintenance work.

Check tensioner pulley run

How to check the tensioner pulley alignment after operation and drive changes.

ED TINE CONDITIONER REPLACEMENT

Detaching and attaching the conditioner

General guidance on replacing conditioners or swath formers.

Rotor tines:

Instructions for replacing tine fixings and adjusting rotor tine positions.

Replacing tine fixings

Procedure for replacing worn tine fixings, tines, screws, or sleeves.

Rotor tines position

How to adjust rotor tine position for normal or difficult conditions.

TINE CONDITIONER ROTOR LAYOUT

Position of the rotor tines on the conditioner

Detailed diagrams and notes on rotor tine placement for NOVACAT 261 F.

TINE CONDITIONER ROTOR LAYOUT

NOVACAT 301 F

Rotor tine positioning diagram for NOVACAT 301 F model.

NOVACAT 351 F

Rotor tine positioning diagram for NOVACAT 351 F model.

RC = ROLLER CONDITIONER

Safety advice

Warning about being drawn into rotating parts of the roller conditioner.

Overview and Function

Explains how roller conditioners crush fodder to accelerate drying.

Possible settings

Notes that the roller conditioner is preset for medium intensity and can be adjusted.

ROLLER CONDITIONER ADJUSTMENTS

Distance between rollers: (A)

How to set the roller distance using an adjustment screw.

Conditioning intensity: (A)

Adjusting conditioning intensity by tensioning the upper roller with a spring.

Standard setting (SE): 210 mm

Specifies the standard setting for swath width adjustment.

Set swath width: (B)

Adjusting swath boards to form the desired swath width.

ROLLER CONDITIONER OPERATION

Operation

Advice on driving speed for conditioning quality and working without a conditioner.

Working without roller conditioning:

Procedure and safety warnings if the roller conditioner is removed.

ROLLER CONDITIONER MAINTENANCE

Maintenance

Safety warnings and procedures for maintenance, including cleaning.

Check belt tension on the longer belts: (D)

How to check and adjust belt tension on longer belts.

Cleaning the auxiliary drive: (E) every 50 operating hours

Instructions for cleaning the auxiliary drive and timing belt.

Check belt tension on the shorter belts: (E)

How to check and adjust belt tension on shorter belts.

ROLLER CONDITIONER BELT REPLACEMENT

Change belt tension for shorter belts

Steps to loosen, adjust, and tighten screws for shorter belt tension.

Replacing belts at the main drive:

Instructions for replacing driving belts on the main drive.

Main drive belt tension: (G,H)

Procedures for checking and changing belt tension on the main drive.

ROLLER CONDITIONER CHECKS

Check tensioner pulley run

Checking tensioner pulley alignment with the drive belt.

Gear oil:

Instructions for checking and changing gear oil every 100 operating hours.

Lubricating the drive:

Procedures for lubricating the drive with grease every 50 operating hours.

REPLACE CONDITIONER

Overview

General information on attaching conditioners or swath formers.

Left-Right-Balance

Notes on balance weights when switching between swath formers and conditioners.

Remove conditioner

Safety warning and steps for detaching the conditioner.

Switch off mower unit

Warning about tilting hazards and securing the machine.

CONDITIONER REPLACEMENT STEPS

5. Open retaining bolt

Steps to open retaining bolts for conditioner attachment.

6. Remove conditioner

How to drive away and store the dismantled conditioner on running gear.

Attach conditioner

Steps for cleaning, mounting, closing bolts, and adjusting conditioner fixing.

GENERAL MAINTENANCE

Safety advice

Safety precautions for maintenance work on moving or rotating parts and under the machine.

Spare parts

Guidance on using original Pöttinger spare parts and the risks of non-genuine parts.

Cleaning of machine parts

Advice against high-pressure cleaners and notes on rust prevention.

Parking in the open

How to clean and protect piston rods when parking outdoors.

Winter storage

Steps for thorough cleaning and protection before winter storage.

General maintenance information

Information for maintaining the machine's good condition over time.

GENERAL MAINTENANCE DETAILS

Articulated shafts

Maintenance notes for articulated shafts, referring to supplements and manufacturers.

Hydraulic unit

Safety warnings and maintenance for the hydraulic unit, including hose checks.

CUTTER BAR MAINTENANCE

Cutter bar oil level check

Instructions for checking the oil level in the cutter bar.

1. Lift one side of the mower bar X3 and support it.

Steps for lifting and supporting the mower bar for oil level check.

2. Leave mower bar in this position for about 15 minutes.

Time required for oil to settle before checking the level.

3. Remove oil fill screw (63).

Procedure for removing the oil fill screw to measure the oil level.

4. Oil level check

How to check for property damage due to incorrect oil levels.

4.1 Oil level check for NOVACAT 261 and NOVACAT 351

Specific oil level check procedure for these models.

CUTTER BAR OIL AND GEAR MAINTENANCE

4.2. Oil level check for NOVACAT 301

Specific oil level check procedure for the NOVACAT 301 model.

Oil quantity:

Specifications for oil quantities for different NOVACAT models.

Angular gear

Instructions for oil changes and level checks for the angular gear.

Check the oil level:

Method for checking the oil level using the oil measuring rod.

Oil change on cutter bar

Procedure for changing oil on the cutter bar, including temperature considerations.

CUTTER BLADE INSTALLATION

Installing cutter blades

Tips for installing cutter blades, including direction of turn and surface preparation.

MOWING BLADE WEAR CONTROL

Wear control of mowing blades and holder

Instructions for checking wear on blades, bolts, and holders to prevent unbalance.

Parts to be checked:

Lists the specific parts that require checking for wear.

Control intervals:

Specifies when to perform checks on blades and bolts.

Control criteria:

Criteria for identifying worn or damaged parts that need replacement.

Carrying out the check (with blade change):

Detailed steps for checking parts during a blade change.

MOWER DISC MAINTENANCE

Bolt exchange passage:

Steps for removing and replacing mower disc components and blade bolts.

Storing of the lever

How to store the lever in retaining straps or holder after use.

LEVER STORAGE

Storing of the lever

Final steps for securing the lever and blade box.

TECHNICAL DATA

Description

Table comparing technical specifications across NOVACAT models.

Optional equipment:

Lists available optional equipment for the machines.

Necessary connections

Details required hydraulic and electrical connections for operation.

TECHNICAL DATA DETAILS

Position of type plate

Information on the chassis number engraved on the identification plate.

The defined use of the mower unit

Specifies the intended agricultural use of the mower units.

SUPPLEMENT - A

Recommendations for work safety

General safety recommendations for operating, maintaining, and repairing the machine.

Operating instructions

Importance of keeping and following operating instructions and safety symbols.

Qualified personnel

Requirements for personnel operating, maintaining, or repairing the machine.

Repair work

Scope of repair work that can be done by the user versus authorized workshops.

Defined use

Refers to technical data for the intended use of the machine.

Spare parts

Emphasis on using original parts and risks associated with unapproved components.

Protection devices

Mandates that all protection devices must remain on and be maintained.

Before starting work

Operator awareness of functions and pre-operation safety checks for the vehicle.

Asbestos

Warning that some components may contain asbestos.

SUPPLEMENT - A PROCEDURES

Transport of persons prohibited

States that transporting persons on the machine is not permitted.

Driving ability with auxiliary equipment

Advice on ensuring adequate tractor equipment and adapting driving to conditions.

General

General safety points for attaching implements and operating the tractor.

Cleaning the machine

Prohibition of high-pressure washers for cleaning bearing and hydraulic parts.

Supplement - B

Adapting cardan shaft

Instructions for adapting the cardan shaft length and using safety chains.

Safety chain

How to use the safety chain to prevent tube guard rotation.

Instructions for working

Warnings against exceeding PTO speed and securing the cardan shaft when parked.

Wide-angle joint:

Specifies maximum angles for operation and standstill.

Normal link:

Specifies maximum angles for normal operation and standstill.

PTO SHAFT GUARDING DANGERS

DANGER

Warning about mortal danger from worn covers on PTO shafts.

Important for driveshafts with friction clutch

How to check and set friction clutch function before operation.

LUBRICATION CHART

Lubrication chart

Chart detailing lubrication intervals and types of lubricants for machine components.

LUBRICANTS GUIDE

Lubricants

Guidance on selecting correct lubricants for machine performance and lifetime.

Lubricant indicator

Symbols and explanations for lubricant selection and quality levels.

TAPER BUSHES INSTALLATION

Taper bushes installation instructions

Detailed steps for assembling and removing taper bushes, including torques.

To assemble

Steps for cleaning, inserting, and fitting taper bushes onto shafts.

Removal

Procedure for removing taper bushes by loosening screws and using jacking holes.

TRACTOR BALLASTING CALCULATIONS

Combination of tractor and mounted implement

Crucial information on tractor weight limits and axle loads for implement mounting.

For the calculation you need the following data:

Lists the data required for tractor and implement load calculations.

1. CALCULATION OF MINIMUM BALLASTING AT THE FRONT Gy min

Formula for calculating minimum front ballasting based on tractor and implement weights.

2. CALCULATION OF THE MINIMUM GH min

Formula for calculating minimum rear ballasting based on tractor and implement weights.

TRACTOR LOAD CALCULATIONS

3. CALCULATION OF THE REAL FRONT AXLE LOAD Tv tat

Formula for calculating the actual front axle load of the tractor.

4. CALCULATION OF THE REAL TOTAL WEIGHT G tat

Formula for calculating the actual total weight of the tractor and implement.

5. CALCULATION OF THE REAL REAR AXLE LOAD T H tat

Formula for calculating the actual rear axle load.

6. TYRE LOAD CARRYING CAPACITY

How to record and compare tyre load capacities.

EC CONFORMITY DECLARATION

EC Conformity Declaration

Manufacturer's declaration that the machine adheres to relevant EU directives.

Name and address of the manufacturer:

Identifies Pöttinger Landtechnik GmbH as the manufacturer.

Source of applied, harmonised norms:

Lists the harmonised norms applied to the machine's design.

Pottinger NOVACAT 261 Specifications

General IconGeneral
BrandPottinger
ModelNOVACAT 261
CategoryFarm Equipment
LanguageEnglish

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