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Poulan Pro 2153 User Manual

Poulan Pro 2153
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02153
OWNER'S MANUAL
MODEL:
PD20PH48STB
LAWN TRACTOR
Always Wear Eye Protection During Operation
WARNING:
Read this Owner's Manual and
fol low all Warnings and Safety
In struc tions. Failure to do so can
result in serious injury.
IMPORTANT MANUAL Do Not Throw Away
186666 Rev. 3 08.15.03 RD/TR
Printed in U.S.A.
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Poulan Pro 2153 Specifications

General IconGeneral
BrandPoulan Pro
Model2153
CategoryLawn Mower
LanguageEnglish

Summary

Safety Rules

General Operation Safety

Safe operating practices for the tractor before and during use.

Slope Operation Safety

Guidelines for safe operation on inclines to prevent rollovers and loss of control.

Child Safety

Precautions to ensure children's safety around the tractor.

Service Safety Precautions

Safety measures to follow during maintenance and repair activities.

Critical Safety Warnings

Important warnings regarding starting, coasting, towing, and chemical exposure.

Product Specifications

Customer Responsibilities

Unassembled Parts

Assembly

Tools Required for Assembly

Lists the necessary tools for assembling the tractor.

Unpack Carton

Instructions for safely removing the tractor from its shipping carton.

Before Removing Tractor from Skid

Steps to take before detaching the tractor from the shipping skid.

Attach Steering Wheel

Step-by-step guide to installing the steering wheel assembly.

How to Set Up Your Tractor: Check Battery

Procedure for checking and preparing the tractor's battery.

Install Seat

Instructions for correctly installing and adjusting the tractor seat.

To Drive Tractor Off Skid

Steps to safely drive the tractor off its shipping skid.

Assemble Gauge Wheels to Mower Deck

Guide for attaching and adjusting the mower deck gauge wheels.

To Attach Nose Roller

Instructions for attaching the nose roller assembly to the mower deck.

Install Mower and Drive Belt

Detailed steps for mounting the mower deck and installing the drive belt.

Check Tire Pressure

Importance of correct tire pressure for performance and leveling.

Check Mower Levelness

Procedure to ensure the mower deck is properly leveled for cutting.

Check for Proper Position of All Belts

Verifying correct routing and placement of all drive belts.

Check Brake System

Verifying that the tractor's brake system is functioning correctly.

Operation

Understanding Tractor Symbols

Explanation of various symbols used on the tractor and in the manual.

Safety Alert Symbols and Definitions

Explains the meaning of DANGER, WARNING, CAUTION, and HOT SURFACES symbols.

Know Your Tractor

Familiarization with tractor controls and adjustments via illustrations.

Control Descriptions

Detailed explanation of the function of each tractor control and lever.

How to Use Your Tractor: Set Parking Brake

Step-by-step guide to properly engaging the parking brake.

Stopping the Tractor

Procedures for stopping the mower blades and the tractor's ground drive.

Using Throttle and Choke Controls

Proper use of throttle and choke for engine operation and starting.

Moving Forward and Backward

How to control tractor movement using the drive pedals.

Using Cruise Control

Explanation of the cruise control feature and its proper use.

Adjust Mower Cutting Height

How to adjust the mower deck to achieve the desired grass cutting height.

Adjust Gauge Wheels

Procedure for adjusting gauge wheels for optimal mower deck performance.

To Operate Mower

Steps for engaging and disengaging the mower blades.

To Operate on Hills

Safety guidelines and techniques for operating the tractor on slopes.

To Transport Tractor

Instructions for safely pushing or towing the tractor.

Towing Carts and Other Attachments

Safety considerations and limitations when towing attachments.

Before Starting the Engine

Checks to perform on engine oil and fuel before starting the engine.

Add Gasoline

Proper procedures and precautions for adding fuel to the tractor.

To Start Engine

Step-by-step guide for starting the tractor's engine.

Automatic Transmission Warm Up

Procedure for warming up the transmission, especially in cold weather.

Purge Transmission

Instructions for purging air from the transmission system.

Mowing Tips

Advice for achieving optimal mowing performance and results.

Maintenance

Maintenance Schedule

A schedule outlining regular service checks and tasks based on usage hours.

Lubrication Chart

Diagram and list of lubrication points on the tractor.

General Recommendations

General advice on maintaining the tractor for warranty and performance.

Before Each Use

Essential checks to perform before operating the tractor each time.

Tractor: Brake Operation

How to check and adjust the tractor's braking system.

Tractor: Tires

Maintaining correct tire pressure and avoiding tire damage.

Tractor: Operator Presence System

Checking the functionality of safety interlock systems.

Blade Care

Importance of sharp blades and how to replace them.

Blade Removal

Step-by-step instructions for removing mower blades.

Sharpen Blade

Guidance on sharpening mower blades and ensuring they are balanced.

Battery

Care and charging of the tractor battery.

Cleaning Battery and Terminals

How to clean battery terminals to prevent corrosion and ensure good connection.

Transaxle Cooling

Keeping the transmission fan and cooling fins clean for proper operation.

Engine Lubrication

Selecting the correct engine oil and changing it based on temperature.

Change Engine Oil

Procedure for draining and refilling engine oil.

Clean Air Screen

How to clean the air screen to prevent engine overheating.

Clean Air Intake/Cooling Areas

Ensuring cooling areas and screens are free of debris.

Air Filter

Servicing and cleaning of the air filter elements.

Muffler

Inspecting the muffler and spark arrester for damage or wear.

Spark Plugs

Replacing spark plugs at recommended intervals.

Engine Oil Filter

Replacing the engine oil filter according to the maintenance schedule.

In-Line Fuel Filter

Replacing the fuel filter to ensure proper fuel flow.

Cleaning the Tractor

General cleaning tips for the tractor's exterior and components.

Service and Adjustments

To Remove Mower

Step-by-step instructions for detaching the mower deck from the tractor.

To Install Mower

Procedures for reattaching the mower deck to the tractor.

To Level Mower Housing

Adjusting the mower deck for proper side-to-side and front-to-back levelness.

Side-to-Side Adjustment

How to adjust the mower deck for levelness from side to side.

Front-to-Back Adjustment

Adjusting the mower deck for proper front-to-back pitch.

To Replace Mower Drive Belt

Steps for removing and replacing the mower drive belt.

Mower Drive Belt Installation

Installing the mower drive belt correctly onto the pulleys.

To Replace Mower Blade (Secondary) Drive Belt

Instructions for replacing the secondary mower blade drive belt.

To Check and Adjust Brake

How to check the brake system and make adjustments for stopping distance.

To Adjust Brake

Detailed procedure for adjusting the tractor's brake system.

To Replace Motion Drive Belt

Steps for removing and installing the motion drive belt.

To Adjust Steering Wheel Alignment

How to adjust the steering wheel for proper straight-line tracking.

Front Wheel Toe-In/Camber

Information on front wheel alignment and its non-adjustability.

To Remove Wheel for Repairs

Procedure for removing a wheel for tire repair or replacement.

To Start Engine with a Weak Battery

Instructions for using jumper cables to start the tractor with a weak battery.

Replacing Battery

Steps for safely removing and installing a new tractor battery.

To Replace Headlight Bulb

How to replace a burnt-out headlight bulb.

Interlocks and Relays

Troubleshooting electrical interlock and relay issues.

To Replace Fuse

Instructions for replacing the tractor's fuse.

To Remove Hood and Grill Assembly

Steps for removing the tractor's hood and grill.

To Adjust Throttle Control Cable

How to adjust the throttle control cable for proper engine speed.

To Adjust Choke Control

Adjusting the choke control cable for cold engine starting.

To Adjust Carburetor

Information on carburetor adjustment and its implications.

Storage

Tractor Storage Preparation

Steps to prepare the tractor for long-term storage.

Battery Storage

Proper procedures for storing the tractor battery.

Engine Fuel System Storage

Preparing the fuel system for storage to prevent gum deposits.

Engine Oil Storage

Draining and refilling engine oil for storage.

Cylinder Storage

Procedure for lubricating cylinders for storage.

Other Storage Precautions

General tips for storing the tractor and fuel.

Troubleshooting Points

Will Not Start

Common causes and corrections for a tractor that won't start.

Hard to Start

Troubleshooting steps for a tractor that is difficult to start.

Engine Will Not Turn Over

Diagnosing and fixing issues when the engine doesn't crank.

Engine Clicks but Will Not Start

Troubleshooting causes for clicking sounds without engine starting.

Loss of Power

Identifying and resolving issues causing reduced engine power.

Excessive Vibration

Finding and fixing causes of excessive vibration.

Engine Continues to Run

Troubleshooting why the engine stays running when the operator leaves the seat.

Poor Cut - Uneven

Causes and solutions for an uneven or poor quality grass cut.

Mower Blades Will Not Rotate

Diagnosing why mower blades are not spinning.

Poor Grass Discharge

Troubleshooting issues with grass discharge from the mower.

Headlight(s) Not Working

Diagnosing and fixing problems with non-functional headlights.

Battery Will Not Charge

Troubleshooting why the tractor battery is not charging.

Loss of Drive

Diagnosing and fixing issues related to loss of tractor drive.

Engine "Backfires" When Turning Engine "OFF"

Reasons and solutions for engine backfiring when shut off.

Schematic

Repair Parts - Electrical

Repair Parts - Chassis and Enclosures

Repair Parts - Drive

Repair Parts - Steering Assembly

Repair Parts - Engine

Repair Parts - Seat Assembly

Repair Parts - Decals and Wheels/Tires

Repair Parts - Mower Lift

Repair Parts - Mower Deck

Limited Warranty

Suggested Guide for Slopes

Parts and Service Information

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