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Poulan Pro 966681801 User Manual

Poulan Pro 966681801
60 pages
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461ZX / 966681801
541ZX / 966681901
Form Number 115 394327 Rev B 2011-09-15
Operator Manual
Gasoline containing up to 10% ethanol (E10) is acceptable for
use in this machine. The use of any gasoline exceeding 10%
ethanol (E10) will void the product warranty.
Please read the operator’s manual carefully and make sure you
understand the instructions before using the machine.
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Poulan Pro 966681801 Specifications

General IconGeneral
BrandPoulan Pro
Model966681801
CategoryLawn Mower
LanguageEnglish

Summary

Introduction

Good Service and Support

Details on obtaining service, parts, and warranty information from authorized retailers.

Manufacturing Number Identification

Locating and understanding the machine's unique identification numbers for service and parts.

General Operation Guidelines

Basic orientation, definitions, and general principles for operating the machine.

Driving and Transport on Public Roads

Safety and regulatory requirements for transporting the machine on public roadways.

Towing Procedures and Safety

Guidelines and precautions for safely towing equipment with the machine.

Machine Operating Principles

Information on the machine's intended use, safety, and proper operational practices.

Symbols and Decals

Safety Symbols and Operational Indicators

Explanation of hazard symbols, warnings, and operational indicators found on the machine and manual.

Safety

Safety Instructions and General Operation

Essential safety guidelines and operating principles to prevent injury and ensure safe use.

Personal Safety Equipment Requirements

Mandatory personal protective equipment (PPE) for safe operation of the mower.

Slope Operation Safety

Precautions and techniques for safely operating the machine on sloped terrain.

Child Safety Precautions

Critical safety information regarding children's proximity and access to the mower.

Safe Handling of Gasoline

Detailed instructions and warnings for safely storing, handling, and using gasoline.

General Maintenance Safety

Safety precautions to follow during routine maintenance and servicing of the machine.

Transport and Towing Safety

Guidelines for safely transporting the mower and towing with the machine.

Spark Arrestor Information

Information about the availability and function of the spark arrestor.

Controls

Control Locations Overview

Diagram identifying the location of all major controls on the machine.

Motion Control Lever Operation

How to use steering controls for forward, backward, turning, and zero-turn maneuvers.

Parking Brake Engagement

Instructions for applying and releasing the parking brake for secure operation.

Throttle Control Usage

Adjusting engine speed and blade rotation using the throttle control.

Blade Switch Operation

Engaging and disengaging the mower deck blades.

Ignition Switch Functions

Using the ignition switch to start, run, and stop the engine.

Choke Control for Cold Starts

How to use the choke control for easier engine starting in cold conditions.

Hour Meter Functionality

Understanding the hour meter and its service indicators.

Fuel Tank and Refueling

Information on the fuel tank capacity, type of fuel, and safe refueling practices.

Fuse Identification and Location

Locating and understanding the function of fuses on the machine.

Cutting Height Adjustment

Setting the desired cutting height for the mower deck.

Fuel Shut Off Valve Operation

Using the fuel shut off valve to control fuel flow to the engine.

Seat Adjustment Lever

Adjusting the operator's seat for comfort and proper positioning.

Bypass Linkages for Manual Movement

Engaging bypass linkages for pushing or pulling the mower.

Operation

Operator Training and Familiarization

Guidance for new operators on learning machine controls and maneuvers.

Steering and Movement Controls

Detailed instructions on steering, forward/backward movement, and turning.

Before Starting Checks

Pre-operation checks and conditions required before starting the engine.

Starting the Engine Procedure

Step-by-step guide for safely starting the machine's engine.

Weak Battery Troubleshooting

Procedures for starting the machine with a weak battery using jumper cables.

Running the Mower

Instructions for operating the mower after the engine has started.

Operating on Hills Safely

Specific safety advice and techniques for mowing on inclines.

Mowing Tips for Best Results

Advice on cutting height, speed, and conditions for optimal mowing performance.

Stopping the Engine Safely

Procedure for correctly shutting down the machine's engine.

Moving Machine By Hand

How to engage bypass linkages to push or pull the mower.

Maintenance

Maintenance Schedule Overview

A comprehensive schedule of routine maintenance tasks and intervals.

Battery Maintenance and Charging

Instructions for cleaning, charging, and replacing the mower battery.

Safety System Checks

Ensuring the proper functioning of safety interlocks and systems.

Parking Brake Adjustment and Inspection

Checking and adjusting the parking brake for reliable operation.

Anti-scalp Roller Adjustment

Properly adjusting anti-scalp rollers to prevent deck scalping.

Caster Wheel Maintenance

Inspection and servicing of the caster wheels for free rotation.

Deck Belt Inspection and Replacement

Checking the deck belt for wear and instructions for removal/installation.

Cutting Blades: Sharpening and Replacement

Procedures for replacing and handling sharp mower blades.

Mower Deck Adjustment and Leveling

Steps for adjusting and leveling the mower deck for an even cut.

Tire Pressure and Cleaning

Maintaining correct tire pressure and cleaning the machine.

Hardware Inspection

Checking for loose or missing hardware on the machine.

Lubrication

Lubrication Schedule and General Tips

Schedule for lubrication points and general advice on grease and oil application.

Wheel and Deck Zerks Lubrication

Lubricating front wheel mounts, bearings, and deck spindles.

Trouble Shooting

Common Engine and Starting Issues

Diagnosing and resolving problems like engine not starting or running rough.

Machine Movement and Deck Issues

Troubleshooting slow movement, deck engagement, and oil leaks.

Mowing and Other Performance Problems

Addressing issues like engine overheating, battery charging, and uneven mowing.

Storage

Winter Storage Preparation

Steps for preparing the machine for long-term storage, including fuel and battery care.

Schematic

Electrical System Schematic

Diagram illustrating the electrical connections and components of the machine.

Technical Data

Torque Specifications for Fasteners

Recommended torque values for various bolts and fasteners on the machine.

Conformity Certificates

Service Journal

Delivery Service Checklist

Record of initial service checks performed upon machine delivery.

Daily Service Log

Record of daily maintenance tasks and checks performed by the operator.

Periodic Service Intervals (10, 100, 300 Hours)

Log entries for scheduled maintenance at 10, 100, and 300-hour intervals.

Annual Service Requirements

Record of maintenance tasks to be performed at least once per year.

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