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Poulan Pro 968999302 User Manual

Poulan Pro 968999302
76 pages
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Please read the operator’s manual carefully and make sure
you understand the instructions before using the machine.
English
Operator´s manual
Pro 900 ZX
968999302

Table of Contents

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Poulan Pro 968999302 Specifications

General IconGeneral
BrandPoulan Pro
Model968999302
CategoryLawn Mower
LanguageEnglish

Summary

Introduction to Poulan Pro Mower

Introduction and Overview

General overview of the Poulan ride-on mower and manual's importance.

Congratulations and Welcome

Expresses appreciation for purchasing the Poulan ride-on mower and highlights its efficiency and performance features.

General Definitions

Defines terminology like "left" and "right" and notes that specifications are subject to change without notice.

Driving and Transport on Public Roads

Advises checking road traffic regulations and using secure fastening equipment when transporting the machine on public roads.

Towing and Limitations

Warns against towing the machine or towing trailers with the mower due to potential damage and injury.

Intended Operating Use

Specifies the intended use for mowing lawns on even ground and emphasizes following manufacturer's directions for operation and maintenance.

Good Service and Support

Emphasizes Poulan's specialized retail stores for support and service, recommending documentation in the Service Journal.

Manufacturing Number Identification

Explains how to find the machine's and engine's manufacturing numbers for identification and ordering spare parts.

Symbols and Decals Guide

Understanding Symbols and Decals

Explains that symbols found on the machine and manual should be studied to understand their meanings.

Warning and Safety Symbols

Displays various warning symbols related to safe operation, such as reading the manual, keeping distance, and avoiding passengers.

Safety Instructions and Precautions

Safety Instructions Overview

Emphasizes the importance of reading and following safety instructions for preventing serious injury or death.

General Operation Safety

Provides essential safety guidelines for operating the mower, including reading the manual, keeping clear of moving parts, and never carrying passengers.

Operating Precautions and Age Risks

Covers operating in daylight, avoiding alcohol/drugs, watching for traffic, loading/unloading safety, and age-related injury risks.

Personal Safety Equipment

Lists essential personal protective equipment like safety glasses, gloves, and ear protectors for safe operation.

Slope Operation Safety

Details crucial safety measures for operating on slopes, including maximum angle and avoiding turns.

Child Safety Measures

Outlines critical safety rules to prevent accidents involving children, emphasizing keeping them away from the mowing area.

Maintenance and Gasoline Safety

Highlights safety precautions for maintenance, such as not starting the engine with protective plates removed and safe handling of gasoline.

Safe Handling of Gasoline

Provides detailed instructions and warnings for safely handling gasoline, emphasizing fire prevention and avoiding spills.

General Maintenance Safety Guidelines

Covers general maintenance safety, including avoiding enclosed spaces, checking bolts, not tampering with safety devices, and handling batteries.

Battery Safety Precautions

Details safety measures when working with batteries, including avoiding sparks, proper disconnection, and handling acid.

Transport Safety Procedures

Outlines crucial safety procedures for loading, unloading, and transporting the machine on vehicles or trailers.

Customer Responsibilities and Spark Arresters

Defines the user's responsibilities, including observing safety rules and following maintenance schedules, and notes spark arrester requirements.

Controls and Operation

Controls Overview

Introduces the Poulan Zero Turn Rider's controls, engine, and transmission system for steering and speed regulation.

Control Locations and Pages

Lists specific controls and their corresponding page numbers for detailed explanations within the manual.

Motion Control Levers Operation

Explains how the two steering controls operate the machine's speed and direction, including zero-turn maneuvers.

Tracking Adjustment and Tire Pressure

Advises checking rear tire pressure for proper tracking and contacting a service workshop if adjustments are needed.

Seat Adjustment Knobs

Details how to adjust the seat lengthways by loosening and re-tightening the knobs.

Fuse Locations and Ratings

Locates the fuses in the engine compartment and lists their ratings and functions.

Bypass Linkages for Manual Movement

Explains how to engage EZT bypass linkages for pushing or pulling the mower, and how to reengage for driving.

Refueling Instructions and Warnings

Covers fuel tank capacity, type of gasoline, and safety warnings related to refueling the machine.

Blade Switch Functionality

Describes how to engage and disengage the mower deck using the blade switch.

Ignition Switch Operation

Explains the function of the ignition key for starting and stopping the engine, with starting time limits.

Choke Control for Cold Starts

Details the use of the choke control for cold starts to enrich the fuel mixture.

Throttle Control for Engine Speed

Explains how the throttle control regulates engine speed and blade rotation, recommending full throttle for mowing.

Hour Meter Functionality

Describes the hour meter's function for displaying operating time and the "CHG OIL" indicator.

Parking Brake Operation

Explains the location and operation of the parking brake lever, emphasizing stopping the machine before engagement.

Cutting Height Pedal Adjustment

Details how to use the foot pedal to adjust the deck cutting height and the importance of tire pressure for even cutting.

Available Accessories

Mentions the availability of a BioClip attachment for mulching.

Mower Operation Guide

Operation Overview and Training

Encourages reading safety and control sections and suggests training for zero-turn maneuverability on hard surfaces.

Training Tips for Zero-Turn Mowers

Recommends reduced throttle and speed initially, and practicing on hard surfaces to avoid turf damage.

Pre-Start Checks and Procedures

Lists essential checks before starting, including reading manuals, performing daily maintenance, checking fuel, and seat/brake/control positions.

Starting the Engine Sequence

Provides a step-by-step guide for starting the engine, including sitting on the seat, raising the deck, and engaging the parking brake.

Engine Starting Steps: Blades, Controls, Throttle

Continues the engine starting procedure by disengaging blades, setting steering controls, throttle, and choke if cold.

Final Engine Start Steps and Warnings

Completes the starting process by turning the ignition key, releasing it to run, setting engine speed, and includes a warning about exhaust fumes.

Starting with a Weak Battery

Provides detailed instructions on using jumper cables to start the engine from another vehicle's battery, including safety warnings.

Running the Mower and Engaging Deck

Guides on releasing the parking brake, setting steering controls, selecting cutting height, and engaging the mower deck.

Operating the Mower on Hills

Details specific safety instructions and procedures for operating the mower on slopes, including speed and stopping.

Mowing Tips and Techniques

Offers advice on mowing techniques, cutting heights, speed, cleaning the deck, and using compressed air.

Stopping the Engine Safely

Provides a step-by-step guide to safely stop the engine, including disengaging the deck, raising it, and removing the key.

Moving the Mower by Hand

Explains how to engage bypass linkages to manually push or pull the mower, including safety warnings.

Maintenance Schedule and Procedures

Maintenance Schedule Overview

Presents a comprehensive schedule of maintenance procedures, categorized by daily, weekly, and interval-based tasks.

Maintenance Task Intervals

Lists further maintenance tasks like checking throttle cable, belt condition, and engine oil, with their required intervals.

Battery Maintenance and Care

Details how to clean and maintain the battery, including terminal cleaning, tightening bolts, and recharging.

Ignition System Spark Plug Maintenance

Focuses on spark plug maintenance, including checking, cleaning, measuring the gap, and proper installation.

Checking the Safety System Functionality

Explains how to verify the functionality of the safety system, ensuring the engine only starts/runs under correct conditions.

Cooling Air Intake and Cable Adjustments

Advises checking the engine's cooling air intake and adjusting throttle/choke cables for optimal performance.

Air Filter Replacement and Cleaning

Details the process for cleaning or replacing the air filter cartridge and pre-filter for optimal engine performance.

Fuel Filter, Tire Pressure, and Brake Checks

Covers replacing the fuel filter, checking tire pressure, and inspecting the parking brake.

V-Belt and Deck Belt Procedures

States V-belt non-adjustability and details deck belt removal, including safety warnings.

Deck Belt Installation

Guides on routing and installing the deck belt around pulleys, including checking belt routing and replacing shields.

EZT Belt Replacement Procedure

Explains the process for removing and installing the EZT belt, warning about fan blades on EZTs.

Blade Inspection and Replacement

Emphasizes the importance of sharp, undamaged blades for mowing effect and details replacement steps.

Mower Deck Adjustment Preparation

Provides comprehensive safety checks and general guidance before adjusting the mower deck.

Deck Leveling: Side-to-Side Adjustment

Explains how to level the deck side-to-side, including checking tire pressure and measuring distances.

Deck Leveling: Front-to-Back Adjustment

Details the procedure for adjusting the deck front-to-back for optimal cutting quality, emphasizing prior side-to-side leveling.

Anti-Scalp Roller Adjustment

Guides on adjusting anti-scalp rollers so they are slightly off the ground at the desired cutting height to prevent scalping.

Cleaning, Washing, Caster Wheels, and Hardware

Covers cleaning, washing, checking caster wheels, and inspecting hardware for loose parts.

Lubrication Schedule and Guidelines

Lubrication Schedule

Provides a visual schedule for lubrication points (grease gun, oil can) and tasks like oil changes and filter changes.

General Lubrication Guidelines

Covers general lubrication procedures, including removing the key, using correct lubricants, and avoiding contact with belts.

Lubricating Cables and Caster Wheels

Details how to lubricate cables and caster wheels, ensuring smooth operation and proper lubrication.

Engine Oil Change Intervals

Explains the initial and subsequent engine oil change intervals (5-8 hours first, then every 50 hours) and safety for hot oil.

Engine Oil Draining Procedure

Provides a step-by-step guide for draining engine oil, including removing the cap, fitting a hose, and using a container.

Checking Engine Oil Level

Details how to check the engine oil level using the dipstick, including proper insertion and fill marks.

Oil Filter Replacement Procedure

Guides on draining oil, removing the old filter, and installing a new one with a lubricated seal.

Transmission Maintenance

States that the transmission is maintenance-free and advises contacting a dealer for leaks.

Trouble Shooting Guide

Engine Will Not Start

Lists common causes for the engine failing to start, such as engaged blade switch or dead battery.

Starter Motor Not Turning Engine

Identifies potential issues when the starter motor does not engage, like poor battery contacts or a blown fuse.

Engine Runs Rough

Outlines reasons for rough engine running, including faulty carburetor, incorrect choke use, or valve issues.

Engine Seems Weak

Suggests causes for a weak engine, like a clogged air filter or defective spark plug.

Engine Overheats

Lists potential causes for engine overheating, such as clogged cooling fins or engine overload.

Battery Not Charging

Points to poor battery terminal contact as a reason for the battery not charging.

Machine Moves Slowly or Not At All

Identifies issues like engaged parking brake or drive belt problems causing slow or no movement.

Mower Deck Not Engaging

Lists causes for the mower deck failing to engage, such as loose drive belt or faulty blade switch.

Uneven Mowing Results

Explains factors leading to uneven mowing, such as tire pressure, blunt blades, or grass build-up.

Machine Vibrates

Identifies loose or unbalanced blades, or a loose engine as causes for machine vibration.

Storage and Winterization

Winter Storage Preparation

Details steps for preparing the machine for storage, including cleaning, fuel stabilization, and battery care.

Wiring Diagrams

Wiring Diagram Overview

Presents the electrical wiring diagram of the mower, identifying components like battery, key switch, and relays.

Technical Data

Engine Specifications

Lists detailed engine specifications, including manufacturer, type, power, lubrication, and fuel requirements.

Equipment Specifications

Details equipment specifications like cutting width, height, number of blades, and seat type.

Productivity and Dimensions

Covers productivity rates and overall machine dimensions including weight and height.

Accessories and Torque Specifications

Lists available accessories and provides torque specifications for various bolts and fasteners.

Conformity Certificates

USA Requirements and Labels

Mentions labels fulfilling requirements, including state-specific ones like Californian emission rules.

Service Journal and Maintenance Records

Delivery Service Checklist

Outlines the checklist of actions to be performed during delivery service, including charging battery and checking adjustments.

First Service (5-8 Hours)

Specifies the first service action required after 5-8 hours of operation, which is changing the engine oil.

25-Hour Service Tasks

Lists maintenance tasks for the 25-hour service, including blade sharpening, caster lubrication, and tire pressure checks.

50-Hour Service Tasks

Details the tasks for the 50-hour service, which includes performing the 25-hour service and changing engine oil.

100-Hour Service Tasks

Lists maintenance actions for the 100-hour service, including oil filter change, spark plug check, and V-belt check.

300-Hour Service Tasks

Outlines the extensive tasks for the 300-hour service, including deck adjustment and engine valve clearance checks.

Annual Service Tasks Summary

Summarizes annual maintenance tasks, referencing interval hours for specific actions like cleaning air intake and changing oil.

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