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Poulan Pro PD20PH48STB - User Manual

Poulan Pro PD20PH48STB
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02153
OWNER'S MANUAL
MODEL:
PD20PH48STB
LAWN TRACTOR
Always Wear Eye Protection During Operation
WARNING:
Read this Owner's Manual and
fol low all Warnings and Safety
In struc tions. Failure to do so can
result in serious injury.
IMPORTANT MANUAL Do Not Throw Away
186666 Rev. 3 08.15.03 RD/TR
Printed in U.S.A.
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Do you have a question about the Poulan Pro PD20PH48STB and is the answer not in the manual?

Summary

Safety Rules

General Operation Practices

Safe practices for operating ride-on mowers, including starting and general use.

Slope Operation

Precautions and guidelines for operating the tractor on slopes to prevent accidents.

Child Safety

Measures to ensure children's safety around the operating tractor.

Service Safety

Safety considerations for performing maintenance and repairs on the tractor.

Product Specifications

Customer Responsibilities

Owner's duties for maintaining and operating the tractor safely and properly.

Unassembled Parts

Steering Wheel Components

Details of parts related to the tractor's steering wheel assembly.

Seat and Mower Components

Components for the tractor seat and mower attachment.

Gauge Wheels and Nose Roller

Parts for gauge wheels and the nose roller assembly.

Assembly Procedures

Assembly Tools and Setup

Required tools and initial steps for assembling the tractor.

Steering Wheel and Battery Assembly

Instructions for attaching the steering wheel and checking the battery.

Assembly Steps

Installing the Seat

Detailed steps for correctly installing and adjusting the tractor seat.

Tractor Removal from Skid

Procedures for safely driving or rolling the tractor off its shipping skid.

Mower Gauge Wheel Assembly

Instructions for attaching and adjusting the mower gauge wheels for proper height.

Mower Installation

Attaching Nose Roller

Steps for assembling the nose roller to the mower deck.

Mower and Drive Belt Installation

Guide for mounting the mower deck and routing the drive belt correctly.

Pre-Operation Checks

Tire Pressure and Mower Leveling

Procedures for checking tire pressure and ensuring the mower deck is level.

Belt and Brake System Checks

Verifying proper belt routing and brake system adjustment.

Final Assembly Checklist

A comprehensive checklist to ensure all assembly and pre-operation steps are completed.

Operation Overview

Tractor Symbols and Indicators

Explanation of various symbols used on the tractor and in its literature.

Safety Alert Symbol Definitions

Definitions of DANGER, WARNING, CAUTION, and HOT SURFACES symbols.

Know Your Tractor Controls

Tractor Control Panel

Identification and function of key controls on the tractor dashboard.

Tractor Control Functions

Detailed explanations of each tractor control's purpose and operation.

Operating Procedures

Parking Brake and Stopping Procedures

Instructions for engaging the parking brake and safely stopping the tractor.

Throttle, Choke, and Cruise Control Usage

Guides on operating the throttle, choke, and cruise control for efficient use.

Forward and Backward Driving

How to control the tractor's movement using the drive pedals.

Mower Operation and Adjustments

Mower Cutting Height Adjustment

Steps to adjust the mower deck's cutting height for desired grass length.

Mower Gauge Wheel Adjustment

How to adjust gauge wheels to prevent deck scalping on uneven terrain.

Mower Operation and Hill Safety

Instructions for engaging mower blades and operating safely on slopes.

Pre-Operation and Transport

Tractor Transport Procedures

Procedures for safely transporting the tractor, including disengaging the transmission.

Fueling and Engine Starting

Guidance on fueling the tractor and starting the engine, including cold weather tips.

Transmission and Mowing Tips

Transmission Purge Procedure

Essential steps to purge air from the transmission before first use.

Mowing Tips and Techniques

Tips for optimal mowing performance, including deck leveling and grass conditions.

Maintenance Schedule and Recommendations

Scheduled Maintenance

A comprehensive schedule detailing maintenance tasks based on usage hours and time.

General Maintenance Recommendations

Important recommendations for proper tractor upkeep and warranty adherence.

Tractor Maintenance

Tractor Component Checks

Checks for the tractor's brake, tires, and safety interlock systems.

Mower Blade Care

Instructions on maintaining mower blades, including removal and sharpening.

Battery Maintenance

Procedures for cleaning battery terminals and ensuring proper battery function.

Component Maintenance

Belt and Cooling System Maintenance

Maintenance checks for V-belts, transaxle cooling fins, and fan blades.

Engine Oil and Air Filter Service

Steps for changing engine oil and cleaning the air filter and screen.

Engine Air Intake and Filter Service

Air Intake, Filter, Muffler, and Spark Plugs

Servicing air intake, filters, muffler, and replacing spark plugs for engine health.

Fuel Filter and General Cleaning

Replacing the in-line fuel filter and general cleaning procedures for the tractor.

Mower Removal and Installation

Removing the Mower Deck

Detailed instructions for safely detaching the mower deck from the tractor.

Installing the Mower Deck

Steps for reattaching the mower deck and ensuring proper belt routing.

Mower Deck Leveling and Adjustments

Mower Deck Leveling

Procedures for leveling the mower deck side-to-side and front-to-back.

Mower Drive Belt Replacement

Instructions for removing and installing the mower drive belt.

Belt and Brake Adjustments

Secondary Mower Drive Belt Replacement

Steps for replacing both the primary and secondary mower drive belts.

Brake System Checking and Adjustment

How to check brake effectiveness and perform adjustments if needed.

Drive Belt and Steering Adjustments

Motion Drive Belt Replacement

Instructions for removing and installing the tractor's motion drive belt.

Steering and Wheel Alignment

Adjusting steering wheel alignment and understanding front wheel toe-in/camber.

Wheel, Battery, and Lighting Service

Wheel Removal for Repair

Steps for removing tractor wheels for tire repair or maintenance.

Battery Starting and Replacement

Procedures for jump-starting and replacing the tractor's battery.

Headlight Bulb Replacement

Instructions for replacing the headlight bulb if it burns out.

Engine Adjustments and Service

Interlocks, Fuses, and Hood Removal

Checking interlocks, replacing fuses, and removing the hood and grill assembly.

Throttle, Choke, and Carburetor Adjustments

Adjusting throttle cable, choke control, and carburetor for optimal engine performance.

Storage Procedures

Tractor Storage Preparation

Steps for preparing the tractor, including cleaning and lubricating parts.

Fuel System and Engine Storage

Procedures for storing the fuel system and engine to prevent damage during off-season.

Troubleshooting Engine and Drive Issues

Engine Start Problems

Diagnosing and correcting issues related to the engine not starting or starting difficulty.

Engine Overturn or Click Issues

Troubleshooting causes for the engine not turning over or only clicking.

Power Loss and Vibration Issues

Identifying and resolving issues causing loss of power or excessive vibration.

Troubleshooting Mower and Electrical Issues

Mower Cut and Blade Rotation Issues

Solutions for uneven grass cutting and situations where mower blades won't rotate.

Grass Discharge and Headlight Problems

Addressing problems with grass discharge and non-functional headlights.

Battery Charging and Engine Backfire

Diagnosing battery charging problems and engine backfiring when turned off.

Tractor Electrical Schematic

Wiring Diagram Overview

A visual representation of the tractor's electrical system wiring.

PTO and Connection Details

Specifics on PTO switch wiring and removable/non-removable connections.

Repair Parts - Electrical System

Electrical Component Diagram

An illustrated diagram showing the location of electrical components.

Electrical Parts List

Electrical Part Numbers and Descriptions

A detailed list of electrical part numbers and their corresponding descriptions.

Repair Parts - Chassis and Enclosures

Chassis Component Diagram

An illustrated diagram of the tractor's chassis and enclosure parts.

Chassis and Enclosures Parts List

Chassis Component Part Numbers

A comprehensive list of parts for the chassis and enclosures.

Repair Parts - Drive System

Drive System Component Diagram

An illustrated diagram showing the parts of the tractor's drive system.

Drive System Parts List

Drive System Component Details

A detailed list of part numbers and descriptions for the drive system.

Repair Parts - Steering Assembly

Steering Assembly Component Diagram

An illustrated diagram of the tractor's steering assembly parts.

Steering Assembly Parts List

Steering Assembly Component Details

A detailed list of part numbers and descriptions for the steering assembly.

Repair Parts - Engine Components

Engine Component Diagram

An illustrated diagram showing the various engine parts.

Engine Parts List and Support

Engine Component Details

A list of engine part numbers and contact information for engine manufacturers.

Repair Parts - Seat Assembly

Seat Assembly Component Diagram

An illustrated diagram of the tractor's seat assembly components.

Repair Parts - Decals and Wheels;Tires

Decal Identification

Identification of various decals applied to the tractor.

Wheels and Tires Components

List of parts for tractor wheels and tires, including tubes and caps.

Repair Parts - Mower Lift System

Mower Lift Component Diagram

An illustrated diagram of the tractor's mower lift system parts.

Mower Lift System Parts List

Mower Lift Component Details

A detailed list of part numbers and descriptions for the mower lift system.

Repair Parts - Mower Deck

Mower Deck Component Diagram

An illustrated diagram showing the various parts of the mower deck.

Mower Deck Parts List

Mower Deck Component Details

A comprehensive list of part numbers and descriptions for the mower deck.

Limited Warranty

Warranty Terms and Exclusions

Details of the product's warranty coverage, limitations, and exclusions.

Warranty Contact Information

Contact details for inquiries or claims regarding the product warranty.

Slope Operation Guide

Using the Slope Sighting Tool

Instructions for using a visual guide to measure and assess slope angles for safe operation.

Parts and Service Information

Obtaining Service and Replacement Parts

Guidance on how to find dealers and order replacement parts for the product.

Summary

Safety Rules

General Operation Practices

Safe practices for operating ride-on mowers, including starting and general use.

Slope Operation

Precautions and guidelines for operating the tractor on slopes to prevent accidents.

Child Safety

Measures to ensure children's safety around the operating tractor.

Service Safety

Safety considerations for performing maintenance and repairs on the tractor.

Product Specifications

Customer Responsibilities

Owner's duties for maintaining and operating the tractor safely and properly.

Unassembled Parts

Steering Wheel Components

Details of parts related to the tractor's steering wheel assembly.

Seat and Mower Components

Components for the tractor seat and mower attachment.

Gauge Wheels and Nose Roller

Parts for gauge wheels and the nose roller assembly.

Assembly Procedures

Assembly Tools and Setup

Required tools and initial steps for assembling the tractor.

Steering Wheel and Battery Assembly

Instructions for attaching the steering wheel and checking the battery.

Assembly Steps

Installing the Seat

Detailed steps for correctly installing and adjusting the tractor seat.

Tractor Removal from Skid

Procedures for safely driving or rolling the tractor off its shipping skid.

Mower Gauge Wheel Assembly

Instructions for attaching and adjusting the mower gauge wheels for proper height.

Mower Installation

Attaching Nose Roller

Steps for assembling the nose roller to the mower deck.

Mower and Drive Belt Installation

Guide for mounting the mower deck and routing the drive belt correctly.

Pre-Operation Checks

Tire Pressure and Mower Leveling

Procedures for checking tire pressure and ensuring the mower deck is level.

Belt and Brake System Checks

Verifying proper belt routing and brake system adjustment.

Final Assembly Checklist

A comprehensive checklist to ensure all assembly and pre-operation steps are completed.

Operation Overview

Tractor Symbols and Indicators

Explanation of various symbols used on the tractor and in its literature.

Safety Alert Symbol Definitions

Definitions of DANGER, WARNING, CAUTION, and HOT SURFACES symbols.

Know Your Tractor Controls

Tractor Control Panel

Identification and function of key controls on the tractor dashboard.

Tractor Control Functions

Detailed explanations of each tractor control's purpose and operation.

Operating Procedures

Parking Brake and Stopping Procedures

Instructions for engaging the parking brake and safely stopping the tractor.

Throttle, Choke, and Cruise Control Usage

Guides on operating the throttle, choke, and cruise control for efficient use.

Forward and Backward Driving

How to control the tractor's movement using the drive pedals.

Mower Operation and Adjustments

Mower Cutting Height Adjustment

Steps to adjust the mower deck's cutting height for desired grass length.

Mower Gauge Wheel Adjustment

How to adjust gauge wheels to prevent deck scalping on uneven terrain.

Mower Operation and Hill Safety

Instructions for engaging mower blades and operating safely on slopes.

Pre-Operation and Transport

Tractor Transport Procedures

Procedures for safely transporting the tractor, including disengaging the transmission.

Fueling and Engine Starting

Guidance on fueling the tractor and starting the engine, including cold weather tips.

Transmission and Mowing Tips

Transmission Purge Procedure

Essential steps to purge air from the transmission before first use.

Mowing Tips and Techniques

Tips for optimal mowing performance, including deck leveling and grass conditions.

Maintenance Schedule and Recommendations

Scheduled Maintenance

A comprehensive schedule detailing maintenance tasks based on usage hours and time.

General Maintenance Recommendations

Important recommendations for proper tractor upkeep and warranty adherence.

Tractor Maintenance

Tractor Component Checks

Checks for the tractor's brake, tires, and safety interlock systems.

Mower Blade Care

Instructions on maintaining mower blades, including removal and sharpening.

Battery Maintenance

Procedures for cleaning battery terminals and ensuring proper battery function.

Component Maintenance

Belt and Cooling System Maintenance

Maintenance checks for V-belts, transaxle cooling fins, and fan blades.

Engine Oil and Air Filter Service

Steps for changing engine oil and cleaning the air filter and screen.

Engine Air Intake and Filter Service

Air Intake, Filter, Muffler, and Spark Plugs

Servicing air intake, filters, muffler, and replacing spark plugs for engine health.

Fuel Filter and General Cleaning

Replacing the in-line fuel filter and general cleaning procedures for the tractor.

Mower Removal and Installation

Removing the Mower Deck

Detailed instructions for safely detaching the mower deck from the tractor.

Installing the Mower Deck

Steps for reattaching the mower deck and ensuring proper belt routing.

Mower Deck Leveling and Adjustments

Mower Deck Leveling

Procedures for leveling the mower deck side-to-side and front-to-back.

Mower Drive Belt Replacement

Instructions for removing and installing the mower drive belt.

Belt and Brake Adjustments

Secondary Mower Drive Belt Replacement

Steps for replacing both the primary and secondary mower drive belts.

Brake System Checking and Adjustment

How to check brake effectiveness and perform adjustments if needed.

Drive Belt and Steering Adjustments

Motion Drive Belt Replacement

Instructions for removing and installing the tractor's motion drive belt.

Steering and Wheel Alignment

Adjusting steering wheel alignment and understanding front wheel toe-in/camber.

Wheel, Battery, and Lighting Service

Wheel Removal for Repair

Steps for removing tractor wheels for tire repair or maintenance.

Battery Starting and Replacement

Procedures for jump-starting and replacing the tractor's battery.

Headlight Bulb Replacement

Instructions for replacing the headlight bulb if it burns out.

Engine Adjustments and Service

Interlocks, Fuses, and Hood Removal

Checking interlocks, replacing fuses, and removing the hood and grill assembly.

Throttle, Choke, and Carburetor Adjustments

Adjusting throttle cable, choke control, and carburetor for optimal engine performance.

Storage Procedures

Tractor Storage Preparation

Steps for preparing the tractor, including cleaning and lubricating parts.

Fuel System and Engine Storage

Procedures for storing the fuel system and engine to prevent damage during off-season.

Troubleshooting Engine and Drive Issues

Engine Start Problems

Diagnosing and correcting issues related to the engine not starting or starting difficulty.

Engine Overturn or Click Issues

Troubleshooting causes for the engine not turning over or only clicking.

Power Loss and Vibration Issues

Identifying and resolving issues causing loss of power or excessive vibration.

Troubleshooting Mower and Electrical Issues

Mower Cut and Blade Rotation Issues

Solutions for uneven grass cutting and situations where mower blades won't rotate.

Grass Discharge and Headlight Problems

Addressing problems with grass discharge and non-functional headlights.

Battery Charging and Engine Backfire

Diagnosing battery charging problems and engine backfiring when turned off.

Tractor Electrical Schematic

Wiring Diagram Overview

A visual representation of the tractor's electrical system wiring.

PTO and Connection Details

Specifics on PTO switch wiring and removable/non-removable connections.

Repair Parts - Electrical System

Electrical Component Diagram

An illustrated diagram showing the location of electrical components.

Electrical Parts List

Electrical Part Numbers and Descriptions

A detailed list of electrical part numbers and their corresponding descriptions.

Repair Parts - Chassis and Enclosures

Chassis Component Diagram

An illustrated diagram of the tractor's chassis and enclosure parts.

Chassis and Enclosures Parts List

Chassis Component Part Numbers

A comprehensive list of parts for the chassis and enclosures.

Repair Parts - Drive System

Drive System Component Diagram

An illustrated diagram showing the parts of the tractor's drive system.

Drive System Parts List

Drive System Component Details

A detailed list of part numbers and descriptions for the drive system.

Repair Parts - Steering Assembly

Steering Assembly Component Diagram

An illustrated diagram of the tractor's steering assembly parts.

Steering Assembly Parts List

Steering Assembly Component Details

A detailed list of part numbers and descriptions for the steering assembly.

Repair Parts - Engine Components

Engine Component Diagram

An illustrated diagram showing the various engine parts.

Engine Parts List and Support

Engine Component Details

A list of engine part numbers and contact information for engine manufacturers.

Repair Parts - Seat Assembly

Seat Assembly Component Diagram

An illustrated diagram of the tractor's seat assembly components.

Repair Parts - Decals and Wheels;Tires

Decal Identification

Identification of various decals applied to the tractor.

Wheels and Tires Components

List of parts for tractor wheels and tires, including tubes and caps.

Repair Parts - Mower Lift System

Mower Lift Component Diagram

An illustrated diagram of the tractor's mower lift system parts.

Mower Lift System Parts List

Mower Lift Component Details

A detailed list of part numbers and descriptions for the mower lift system.

Repair Parts - Mower Deck

Mower Deck Component Diagram

An illustrated diagram showing the various parts of the mower deck.

Mower Deck Parts List

Mower Deck Component Details

A comprehensive list of part numbers and descriptions for the mower deck.

Limited Warranty

Warranty Terms and Exclusions

Details of the product's warranty coverage, limitations, and exclusions.

Warranty Contact Information

Contact details for inquiries or claims regarding the product warranty.

Slope Operation Guide

Using the Slope Sighting Tool

Instructions for using a visual guide to measure and assess slope angles for safe operation.

Parts and Service Information

Obtaining Service and Replacement Parts

Guidance on how to find dealers and order replacement parts for the product.

Poulan Pro PD20PH48STB Specifications

General IconGeneral
BrandPoulan Pro
ModelPD20PH48STB
CategoryLawn Mower
LanguageEnglish

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