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Poulan Pro PO16542LT User Manual

Poulan Pro PO16542LT
60 pages
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OPERATOR'S MANUAL
MODEL:
PO16542LT
LAWN TRACTOR
ALWAYS WEAR EYE PROTECTION DURING OPERATION
Visit our website: www.poulan.com
WARNING:
Read this Man u al and follow all Warnings
and Safety Instructions. Fail ure to do so can
re sult in serious in ju ry.
IMPORTANT MANUAL Do Not Throw Away
425179 10.30.08 BAD Printed in U.S.A.
5000
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Poulan Pro PO16542LT Specifications

General IconGeneral
BrandPoulan Pro
ModelPO16542LT
CategoryLawn Mower
LanguageEnglish

Summary

SAFETY RULES

Safe Operation Practices for Ride-On Mowers

General safety guidelines for operating ride-on mowers.

I. GENERAL OPERATION

Instructions for safe and proper operation of the tractor.

II. SLOPE OPERATION

Guidelines for safely operating the tractor on slopes.

III. CHILDREN

Safety precautions regarding children around the tractor.

IV. TOWING

Safety guidelines for towing attachments with the tractor.

V. SERVICE

Safe handling of gasoline and general service advice.

PRODUCT SPECIFICATIONS

CUSTOMER RESPONSIBILITIES

CONTENTS OF HARDWARE PACK

ASSEMBLY

TOOLS REQUIRED FOR ASSEMBLY

List of tools needed for assembling the tractor.

TO REMOVE TRACTOR FROM CARTON

Steps to unpack the tractor from its shipping carton.

BEFORE REMOVING TRACTOR FROM SKID

Preparations before taking the tractor off the shipping skid.

ATTACH STEERING WHEEL (See Fig. 1)

Instructions for attaching the steering wheel assembly.

INSTALL SEAT (See Fig. 2)

Steps for installing and adjusting the tractor seat.

TO ROLL TRACTOR OFF SKID

Procedure for safely removing the tractor from its skid.

CHECK BATTERY (See Fig. 3)

Instructions for checking and charging the tractor battery.

CHECK TIRE PRESSURE

Ensuring correct tire pressure for optimal performance.

CHECK DECK LEVELNESS

Adjusting mower deck levelness for best cutting results.

CHECK FOR PROPER POSITION OF ALL BELTS

Verifying correct routing of mower and drive belts.

CHECK BRAKE SYSTEM

Testing the functionality and operation of the brake system.

OPERATION

Understanding Tractor Symbols

Explanation of various symbols found on the tractor and in literature.

Hazard Symbols and Definitions

Definitions of DANGER, WARNING, CAUTION, HOT SURFACES, and FIRE symbols.

KNOW YOUR TRACTOR

Introduction to tractor controls and adjustments.

Control Panel Overview

Identification and function of key tractor controls and levers.

HOW TO USE YOUR TRACTOR

Guidance on operating various tractor functions.

TO SET PARKING BRAKE (See Fig. 5)

Procedure for engaging and disengaging the parking brake.

STOPPING (See Fig. 5)

Steps for safely stopping mower blades, ground drive, and engine.

TO USE THROTTLE CONTROL (See Fig. 5)

Proper use of the throttle control for engine speed and performance.

TO MOVE FORWARD AND BACKWARD (See Fig. 5)

How to control tractor movement using the gearshift lever.

TO ADJUST MOWER CUTTING HEIGHT (See Fig. 5)

Adjusting the mower deck height for desired grass cutting.

REVERSE OPERATION SYSTEM (ROS)

Explanation of the Reverse Operation System and its use.

TO OPERATE MOWER (See Fig. 6)

How to engage and disengage the mower blades safely.

TO OPERATE ON HILLS

Critical safety instructions for operating on slopes.

TO TRANSPORT

Guidelines for safely transporting the tractor.

TOWING CARTS AND OTHER ATTACHMENTS

Safety advice for towing attachments.

BEFORE STARTING THE ENGINE

Preparations and checks before starting the tractor engine.

CHECK ENGINE OIL LEVEL

Procedure for checking the engine oil level on level ground.

ADD GASOLINE

Instructions for safely adding gasoline, including precautions.

TO START ENGINE (See Fig. 5)

Step-by-step guide for starting the tractor engine.

WARM WEATHER STARTING

Starting procedure for warm weather conditions.

COLD WEATHER STARTING

Starting procedure for cold weather conditions.

MOWING TIPS

Advice for optimal mowing performance and results.

MAINTENANCE

MAINTENANCE SCHEDULE

Schedule of regular maintenance tasks for the tractor.

GENERAL RECOMMENDATIONS

General advice for maintaining the tractor's warranty and performance.

LUBRICATION CHART

Diagram showing lubrication points on the tractor.

TRACTOR

Maintenance procedures specific to the tractor chassis.

BRAKE OPERATION

How to check if the tractor's brakes are functioning correctly.

TIRES

Maintaining proper tire pressure and care.

OPERATOR PRESENCE SYSTEM AND REVERSE OPERATION SYSTEM (ROS)

Ensuring safety systems function correctly.

CHECK OPERATOR PRESENCE SYSTEM

Verifying the proper function of the operator presence system.

CHECK REVERSE OPERATION (ROS) SYSTEM

Ensuring the Reverse Operation System functions correctly.

BLADE CARE

Maintaining mower blades for optimal cutting performance.

BLADE REMOVAL (See Fig. 8)

Step-by-step guide for removing mower blades.

TO SHARPEN BLADE (See Fig. 9)

Instructions on how to sharpen and balance mower blades.

BATTERY

Care and maintenance for the tractor battery.

TO CLEAN BATTERY AND TERMINALS

Procedure for cleaning battery terminals to prevent corrosion.

V-BELTS

Checking V-belts for wear and deterioration.

TRANSAXLE COOLING

Ensuring the transaxle remains cool by keeping it clean.

ENGINE

Engine maintenance procedures.

LUBRICATION

Guidelines for engine oil type and viscosity based on temperature.

TO CHANGE ENGINE OIL (See Figs. 10 and 11)

Detailed steps for changing the engine oil.

CLEAN AIR SCREEN

Cleaning the air screen to prevent engine overheating.

AIR FILTER

Importance of servicing the air filter for engine performance.

MUFFLER

Inspecting and replacing the muffler and spark arrester.

SPARK PLUGS

Recommended interval for replacing spark plugs.

IN-LINE FUEL FILTER (See Fig. 12)

Procedure for replacing the in-line fuel filter.

CLEANING

General cleaning instructions for the tractor.

SERVICE AND ADJUSTMENTS

TRACTOR

Service and adjustment procedures for the tractor.

TO REMOVE MOWER (See Fig. 13)

Step-by-step guide for removing the mower deck.

TO INSTALL MOWER (See Fig. 13)

Step-by-step guide for installing the mower deck.

TO LEVEL MOWER HOUSING

Adjusting the mower deck for optimal cutting results.

SIDE-TO-SIDE ADJUSTMENT (See Figs. 14 and 15)

Adjusting the mower deck for side-to-side levelness.

FRONT-TO-BACK ADJUSTMENT (See Figs. 16 and 17)

Adjusting the mower deck for front-to-back levelness.

TO REPLACE MOWER BLADE DRIVE BELT (See Fig. 18)

Instructions for replacing the mower blade drive belt.

TO REPLACE MOTION DRIVE BELT (See Fig. 20)

Instructions for replacing the motion drive belt.

TO CHECK BRAKE

How to test the tractor's braking system.

TRANSAXLE GEAR SHIFT LEVER NEUTRAL-ADJUSTMENT (See Fig. 21)

Adjusting the transaxle gear shift lever for neutral position.

TO ADJUST STEERING WHEEL ALIGNMENT

Reassembling steering wheel for proper alignment.

FRONT WHEEL TOE-IN/CAMBER

Note that front wheel alignment is not adjustable.

TO REMOVE WHEEL FOR REPAIRS (See Fig. 22)

Steps for removing a tractor wheel for repair.

TO START ENGINE WITH A WEAK BATTERY (See Fig. 23)

Procedure for jump-starting the tractor with a weak battery.

REPLACING BATTERY (See Figs. 24 and 25)

Detailed instructions for replacing the tractor battery.

TO REPLACE FUSE

How to replace a blown fuse in the tractor.

TO REMOVE HOOD AND GRILL ASSEMBLY (See Fig. 26)

Steps for removing the tractor's hood and grill assembly.

ENGINE

Engine adjustments and troubleshooting.

TO ADJUST THROTTLE CONTROL CABLE

Note that throttle cable adjustment is usually not necessary.

TO ADJUST CHOKE CONTROL

Note that choke control adjustment is usually not necessary.

TO ADJUST CARBURETOR

Recommendation to contact service center for carburetor issues.

STORAGE

TRACTOR

Procedures for preparing the tractor for storage.

BATTERY

Battery care and charging for long-term storage.

ENGINE

Engine preparation for storage.

FUEL SYSTEM

Preparing the fuel system for storage, including fuel stabilizer use.

ENGINE OIL

Procedures for draining and replacing engine oil for storage.

CYLINDER(S)

Protecting the engine cylinders during storage.

OTHER

General advice for storing the tractor, including covering.

TROUBLESHOOTING POINTS

Will not start

Common causes and corrections for a tractor that will not start.

Hard to start

Causes and solutions for a tractor that is difficult to start.

Engine will not turn over

Reasons and fixes for the engine not cranking.

Engine clicks but will not start

Troubleshooting steps when the engine clicks but won't start.

Loss of power

Identifying and resolving issues causing loss of engine power.

Excessive vibration

Causes and corrections for excessive vibration during operation.

Engine dies when tractor is shifted into reverse

Solutions for the engine stopping when shifting into reverse.

Poor cut - uneven

Causes and fixes for uneven grass cutting.

Mower blades will not rotate

Diagnosing why mower blades are not rotating.

Poor grass discharge

Addressing issues related to poor grass discharge.

Headlight(s) not working (if so equipped)

Troubleshooting non-functional headlights.

Battery will not charge

Reasons and solutions for a battery not charging.

Engine "backfires" when turning engine "OFF"

Correcting engine backfiring when shutting off.

LIMITED WARRANTY

SERVICE NOTES

SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

WARNING: To avoid serious injury...

Critical warning about operating on slopes safely.

1. Fold this page along dotted line...

Instructions for using the guide to measure slope angles.

PARTS AND SERVICE

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