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PowCon 200SM User Manual

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PowCon 200SM Specifications

General IconGeneral
BrandPowCon
Model200SM
CategoryWelding System
LanguageEnglish

Summary

SAFETY

SAFETY INFORMATION

General safety guidelines and precautions for using welding equipment.

ELECTRIC SHOCK HAZARDS

Hazards and protective measures related to electrical shock during operation.

PERSONAL PROTECTION EQUIPMENT

FIRE SAFETY PRECAUTIONS

Measures to prevent fires caused by hot slag, sparks, or combustible materials.

VENTILATION REQUIREMENTS

SAFETY REFERENCES LIST

List of publications providing additional information on welding safety standards.

GENERAL INFORMATION

EQUIPMENT DESCRIPTION

Overview of the PowCon 200SM's features and capabilities.

TECHNICAL SPECIFICATIONS

Technical details and performance data of the PowCon 200SM welding power source.

THEORY OF OPERATION

Explanation of the PowCon's frequency converter principle and operation.

AVAILABLE ACCESSORIES

List of optional accessories available for the PowCon 200SM welding power source.

POWCON 200SM USAGE SAFEGUARDS

INSTALLATION

NEW EQUIPMENT UNPACKING AND INSPECTION

Procedures for receiving, handling, and inspecting the new PowCon welding power source.

EQUIPMENT INSTALLATION REQUIREMENTS

Requirements and steps for installing the PowCon 200SM, including input power.

FUSE AND WIRE SIZE SELECTION

Guidance on selecting appropriate fuse and primary wire sizes based on code requirements.

POWER SUPPLY CONNECTION TYPES

Specific instructions for connecting to single-phase and three-phase power supplies.

ENGINE DRIVEN GENERATOR USE

EQUIPMENT PLACEMENT AND HANDLING

Guidelines for locating, cooling, accessing, lifting, and securing the unit.

OUTPUT CONNECTIONS AND WELDING CABLES

How to connect welding cables to the output terminals and selection guidelines.

REMOTE CONTROL CONNECTIONS

WIREFEEDER CONTROL CABLE CONNECTION

Information on connecting the wirefeeder control cable to the PowCon unit.

OPERATION

OPERATING CONTROLS AND CONNECTIONS OVERVIEW

Description and function of all controls and connection points on the PowCon unit.

SEQUENCE OF OPERATION

WELDING TECHNIQUES GUIDELINES

General advice on welding techniques and their suitability for the PowCon.

SMAW MODE OPERATION

Specific instructions for operating the PowCon in the Shielded Metal Arc Welding (SMAW) mode.

GMAW/SPRAY MODE OPERATION

SHORT ARC MODE OPERATION

WELD POWER CONTROL USAGE

Explanation of how to use the Weld Power Control dial for setting output.

PUDDLE CONTROL ADJUSTMENT

How to adjust the Puddle Control for weld puddle characteristics.

SELECTING OPERATING POINTS

Guidance on selecting optimal settings for different welding applications.

DUTY CYCLE EXPLANATION

MAINTENANCE

SERVICE AND CLEANING PROCEDURES

Guidelines for authorized service, warranty, and internal cleaning of the unit.

TROUBLESHOOTING GUIDE

External and general troubleshooting steps for common power source malfunctions.

INTERNAL TROUBLESHOOTING ADVISORY

Advisory that internal troubleshooting requires a factory-trained technician.

DRAWINGS & PARTS LIST

FINAL ASSEMBLY 230V 200SM

Exploded view and parts list for the final assembly of the 200SM unit.

200SM FRONT PANEL ASSEMBLY

Diagram and parts list for the front panel components of the 200SM unit.

200SM REAR PANEL ASSEMBLY

Diagram and parts list for the rear panel components of the 200SM unit.

MAIN TRANSFORMER AND CHASSIS PLATE ASSEMBLY

Diagram and parts list for the main transformer and chassis plate assembly.

INDUCTOR PLATE ASSEMBLY WITH FAN

Diagram and parts list for the inductor plate and fan assembly.

CHASSIS CAPACITOR AND COIL ASSEMBLY

Diagram and parts list for the chassis capacitor and coil assembly.

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