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Poweramp VS series User Manual

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POWERAMP
®
• Division of Systems, Inc. • W194 N11481 McCormick Drive • Germantown, WI 53022
800.643.5424 • fax: 262.257.7399 • www.poweramp.com • techservices@poweramp.com
Printed in U.S.A.
Copyright ©
2017
Manual No. 4111-0008
April 2017
June 2017
VS SERIES
Dock Leveler
Owner’s/User’s Manual

Questions and Answers:

Poweramp VS series Specifications

General IconGeneral
IP RatingIP54
Working RangeUp to 100 feet with detector
Self-Leveling Range±4°
Leveling Time3 seconds
Laser DiodeClass II
Battery TypeAA
Operating Temperature14°F ~ 122°F (-10°C ~ 50°C)

Summary

Precautions

Recognize Precautionary Information

Explains safety alert symbols, DANGER, WARNING, CAUTION, and NOTICE for hazard identification.

General Operational Precautions

Emphasizes reading the manual, familiarizing with controls, and keeping the operating zone clear.

Operational Precautions

Details safe operation practices like staying clear of moving parts and ensuring proper lip overlap.

Maintenance Precautions

Outlines safety measures for servicing, including power lockout and avoiding grinding/welding with fluids.

Precautionary Decals

Illustrates and explains various safety decals found on the equipment for user awareness.

Owner's/User's Responsibilities

Introduction

General Information

Introduces the VS Vertical Storing hydraulic dock leveler and its benefits.

Dock Leveler Stock Specifications

Lists available models, sizes, weight capacities, and options for VS dock levelers.

Component Identification

Identifies key components of the dock leveler with labels and a list.

Installation

Prepare Pit

Details required pit dimensions and preparation steps, including safety warnings.

Prepare Dock Leveler

Instructions for preparing the dock leveler for installation, including lifting brackets and props.

Install Dock Leveler

Details the process of shimming and welding the embed channel for pit installation.

Install Control Panel and Wiring

Steps for mounting the control panel, disconnect panel, and connecting wiring.

Placard Installation Instructions

Guidance on the proper installation and placement of product placards.

Put New Dock Leveler Into Service

Steps to commission the dock leveler after installation, including purging and testing.

Purging Air From The VS Hydraulic System

Detailed procedure for removing air from the hydraulic system.

Rod Eye adjustment & New installation

Instructions for adjusting the rod eye and related steps for new installations.

Operation

Theory

Explains the basic operating principles of the electric motor and hydraulic pump.

Operating Instructions

General safety precautions and operational limits for using the dock leveler.

Ramp Loading/Unloading Instructions

Step-by-step guide for loading/unloading using the ramp method.

Below Dock End Loading/Unloading Instructions

Instructions for end loading/unloading when the vehicle is below dock level.

Maintenance

Service Dock Leveler

General safety precautions and procedures for servicing the dock leveler.

Periodic Maintenance

Information on recommended hydraulic fluids for optimal operation and warranty.

Checking Fluid Levels on Reservoir for Remote Pumps

Procedure for checking and maintaining hydraulic fluid levels in the reservoir.

Adjustments

Adjust Unit Pressure

Steps for adjusting pressure relief on the unit, including safety precautions.

Stored Limit Switch Adjustment

Instructions on how to adjust the stored limit switch for proper prop engagement.

Down Speed Control Adjustment

Guidance on adjusting the down speed control for the leveler's descent.

Storage Prop Adjustment

Details on adjusting the storage prop for correct play and thread exposure.

Troubleshooting

Troubleshooting

Initial checks before detailed troubleshooting, including fuses and voltages.

Parts

Storage Limit Switch

Lists parts and descriptions for the storage limit switch assembly.

Solenoid Prop Kicker and J-Box

Lists parts for the solenoid prop kicker and J-Box components.

Storage Prop Assembly

Lists parts and descriptions for the storage prop assembly.

Lip and Platform

Part number tables for vertical lips and platforms.

SC Vertical Leveler Hydraulic Components

Diagram and parts list for SC Vertical Leveler hydraulic components.

Centra Power Hydraulic Components

Diagram and parts list for Centra Power hydraulic components.

Centra Power KS4 Hydraulic Components

Diagram and parts list for Centra Power KS4 hydraulic components.

VS Manifold

Diagram and parts list for the VS Manifold.

VS Manifold CP W/O Powerhold

Diagram and parts list for the VS Manifold CP W/O Powerhold.

VS Manifold Remote W/ Powerhold

Diagram and parts list for the VS Manifold Remote W/ Powerhold.

Platform Cylinder Repair Parts

Diagram and parts list for platform cylinder repair.

Lip Cylinder Repair Parts

Diagram and parts list for lip cylinder repair.

Remote Mount Power Pack Assembly

Diagram and parts list for the remote mount power pack assembly.

Power Pack Assembly

Diagram and parts list for the power pack assembly.

Miscellaneous

Customer Information

Form for recording dock leveler details and contact information for service.

Standard Product Warranty

PRODUCT SPECIFIC WARRANTY "VS" SERIES LEVELER

Outlines the extended structural and hydraulic warranty for the VS series.