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POWERHANDLING PowerPallet 2000 - User Manual

POWERHANDLING PowerPallet 2000
29 pages
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PowerHandling, Inc.
PowerPallet User Manual
Published: May 2021

Table of Contents

Questions and Answers

Summary

FCC Notice

Training Information

Precautions

Figures

Description

Introduction

Introduces the PowerPallet as a bolt-on machine converting manual pallet jacks.

General Use and Application

Outlines the intended applications for light-duty and intermittent use of the PowerPallet.

PowerPallet Specifications

Details technical specifications including weight, load capacity, and speed.

Battery Specifications

Provides specifications for Li-Ion and NiMH battery types used with the PowerPallet.

Standard Safety Features

Braking by Handle Position

Explains how handle position controls braking in different operational modes.

Belly-Button

Describes the function of the Belly-Button for immediate stopping and safety.

Parking Brake

Details the integrated parking brake for securing the machine against rolling.

USB Flash Drive Key (Optional Feature)

Explains the optional security feature requiring a USB drive for operation.

Installation

List of Parts

Identifies all components included in the PowerPallet kit for installation.

Tools Required

Lists the necessary tools for the proper installation of the PowerPallet.

Assembly

Provides step-by-step instructions for physically assembling the PowerPallet unit.

Screw-jack Adjustment

Curb-Wheel Height Adjustment

Operation

Terms & Definitions

Defines key terms used throughout the manual for operational clarity.

Forward Travel

Describes the direction of movement defined as 'forward' relative to the operator.

Backward Travel

Describes the direction of movement defined as 'backward' relative to the operator.

Base Unit

Describes the main chassis components including motor, drive system, and controller.

User Controller

Li-Ion Battery Charging

NiMH Battery Charging

Device Operation

Battery Installation

Step-by-step guide for correctly installing the battery into the PowerPallet unit.

Battery Removal

Step-by-step guide for safely removing the battery from the PowerPallet unit.

Power Up & Power Down

Instructions for powering the machine on and off, including shutdown procedures.

Operating Modes

Battery & Motor Temperature Indication

Belly-Stop

Parking Brake

Errors and Warnings

Maintenance

Machine Maintenance

Details specific checks and lubrication required for the PowerPallet machine.

Rechargeable Battery Care

Offers advice for proper care of rechargeable batteries to maximize lifespan.

Battery Maintenance

Guidance on monitoring battery run time and identifying when replacement is needed.

Storage (Li-Ion)

Storage (NiMH)

Handling Precautions

Disposal and Recycling

Service

Manual Jack Operation

Explains how to switch the PowerPallet to manual pallet jack operation.

Drive-Spring Removal

Step-by-step instructions for removing the drive-spring for manual operation.

Drive-Spring Installation

Replacement Parts

Firmware Update

Acceleration, Brake and Handle Braking Settings Update

Guides on modifying settings for acceleration, braking, and handle angle.

Firmware & Settings Update Process

Step-by-step process for updating the PowerPallet's firmware and settings.

Troubleshooting

Warranty & Guarantee (Machines & Parts; Materials & Labor)

Overview & Conditions

General terms and conditions outlining the scope and limitations of the warranty.

Warranty Periods

Specifies the duration of the warranty for different PowerPallet models and batteries.

Exceptions - Use;Misuse Related

Lists conditions and actions that will void the warranty due to improper use.

Exceptions - Long Term Consumables

Details parts considered long-term consumables that are not covered by warranty.

Terms & Conditions

Outlines the specific terms and conditions governing warranty claims and service.

POWERHANDLING PowerPallet 2000 Specifications

General IconGeneral
BrandPOWERHANDLING
ModelPowerPallet 2000
CategoryIndustrial Equipment
LanguageEnglish