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Powerlink EP Series - User Manual

Powerlink EP Series
130 pages
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Table of Contents

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Summary

Safety Information

Safe Operation

Provides safety regulations for operating the generator set to prevent injury or damage.

Safety label location

Illustrates the placement of various safety warning labels on the RS-type generator set.

Safety Labels Meaning

Explains the meaning of different caution and warning symbols used in the manual.

First Aid

Details emergency first aid procedures for electric shock incidents.

Generator Set Introduction

Specifications

Details the types of service, main specifications, installation place, and ambient conditions.

Appearance

Provides diagrams illustrating the components of the RS type generator set.

Appearance (cont.)

Provides diagrams illustrating the components of the R type generator set.

Appearance (cont.)

Provides diagrams illustrating the components of the C type generator set.

General Description

Describes the overall structure, engine, cooling system, electrical system, and control system.

Generator Set Type

Details different types of generator sets: Mini, Small, Medium, and Larger types.

Structure Type

Explains different structure types: RS, R, and C types, with their specifications.

Installation

General

Covers initial checks upon delivery and inspection for damage.

Outdoor Installation

Details site requirements and considerations for installing the genset outdoors.

Indoor Installation

Outlines room requirements for indoor installation, including ventilation and fire protection.

Indoor Installation (cont.)

Continues indoor installation requirements, covering lightning protection, grounding, and fire protection.

Installation Foundation

Discusses foundation requirements, load capacity, and materials for stable installation.

Foundation Dimensions

Provides diagrams and formulas for calculating foundation dimensions.

Generator Set Fixation

Explains how to secure the genset base frame using foundation bolts.

Generator Set Installation

Details considerations for installing the soundproof genset indoors, focusing on ventilation and space.

Utility Power

Explains the function of utility power for genset components and battery charging.

Load Connections

Covers selecting appropriate load cables and connecting them to the genset.

Ground Connections

Details proper grounding procedures for the genset and its components.

ATS Connections

Explains how to connect an Automatic Transfer Switch (ATS) for power supply transfer.

Battery Connections

Provides instructions for connecting and disconnecting the battery cables.

Water Jacket Preheat Connections

Explains the purpose and connection of the water jacket preheat unit for cold environments.

External Fuel Tank Connections

Details how to connect an external fuel tank to the genset's fuel system.

Pre-Check Before Starting

General Pre-check

Lists pre-start checks to ensure proper operation and prevent problems.

Checking Engine Oil Level

Guides on how to check and fill the engine oil to the correct level.

Checking Fuel Level

Instructions for checking and refilling the fuel tank.

Checking Coolant Level

Details how to check and top up the engine coolant level.

Operation For PLC-702 Control System

Main Electrical Components

Identifies and describes key electrical components of the control system.

Operation For R Type Structure

Explains the control cabinet and switch cabinet layout for R type gensets.

Manual Start-up and Stop

Provides step-by-step instructions for manually starting and stopping the genset.

Auto Start-up and Stop

Describes the procedure for automatic start-up and stop sequences using the control system.

Operation For RS Type Structure

Details the control cabinet and switch cabinet for RS type gensets.

Manual Start-up and Stop

Instructions for manual start-up and stop for RS type gensets.

Auto Start-up and Stop

Explains the auto start-up and stop procedure for RS type gensets.

Convenience Receptacles

Describes how to connect single-phase and three-phase convenience receptacles.

Protection

Details alarm conditions and automatic shutdown features of the genset.

During operation

Outlines checks and actions required during genset operation.

Operation For PLC-5220 Control System

Main Electrical Components

Identifies and describes the primary electrical components for the PLC-5220 system.

Operation For R Type Structure

Explains the control cabinet and switch cabinet for R type gensets with PLC-5220.

Manual Start-up and Stop

Step-by-step guide for manually starting and stopping the genset using PLC-5220.

Auto Start-up and Stop

Details the automatic start-up and stop sequence for PLC-5220 controlled gensets.

Operation For RS Type Structure

Explains the control cabinet and switch cabinet for RS type gensets with PLC-5220.

Manual Start-up and Stop

Instructions for manual start-up and stop for RS type gensets with PLC-5220.

Auto Start-up and Stop

Procedures for auto start-up and stop with PLC-5220 on RS type gensets.

Operation For C Type Structure

Details the control cabinet and switch cabinet for C type gensets with PLC-5220.

Manual Start-up and Stop

Instructions for manual start-up and stop of C type gensets with PLC-5220.

Auto Start-up and Stop

Explains the auto start-up and stop sequence for C type gensets with PLC-5220.

Convenience Receptacles

Describes the single-phase and three-phase receptacles and their usage.

Protection

Details how the control module displays alarm signals and protection mechanisms.

During Operation

Lists checks and actions to perform while the genset is operating.

Parameter Configuring

Guides on adjusting parameters using the control panel and required password.

Operation For BGC-L Control System

Main Electrical Components

Identifies key electrical components used in the BGC-L control system.

Control Cabinet and Switch Cabinet

Details the layout and components of the control and switch cabinets for BGC-L.

Single Genset Operation

Instructions for manual start-up and stop of a single genset with BGC-L control.

Auto Start-up and Stop

Procedure for automatic start-up and stop for single gensets using BGC-L control.

Paralleling Gensets Operation

Explains how to connect and operate multiple gensets in parallel.

Paralleling Connection

Details the physical connections required for paralleling gensets.

Manual Start-up and Stop

Manual start-up and stop procedures for paralleled gensets.

Auto Start-up and Stop

Automatic start-up and stop procedures for paralleled gensets.

Maintenance

General

General guidelines and warnings before performing maintenance tasks.

Periodic Maintenance Schedule

Outlines a schedule for routine maintenance tasks based on time or operating hours.

Generator Set Maintaining

Details daily checks and maintenance for mechanical, exhaust, fuel, and electrical systems.

Air Cleaner

Instructions for cleaning and changing the air filter element.

Engine Coolant

Procedures for changing the engine coolant.

Engine Oil and Oil Filter

Guides on changing engine oil and oil filter, with safety warnings.

Fuel Filter

Instructions for draining fuel filter and changing the fuel filter.

Oil-water Separator (If Equipped)

Procedures for draining water and cleaning the gauze filter in the oil-water separator.

Battery Maintenance

Covers battery charging, long-term storage, and safety precautions.

Lifting and Transporting

Provides guidelines for safely lifting and transporting the genset.

Overnight Storage

Instructions for proper overnight storage of the genset.

Long-term Storage

Procedures for storing the genset for periods longer than two months.

Troubleshooting

General

General guidelines and warnings for performing troubleshooting.

Generator Set Trouble

Lists common generator set troubles, their causes, and remedies.

Control System Trouble

Identifies problems related to the control system, their causes, and solutions.

Engine Trouble

Lists common engine-related issues, their causes, and remedies.

Alternator Trouble

Details common alternator problems, their causes, and troubleshooting steps.

Battery Charge Trouble

Lists issues related to battery charging, their causes, and solutions.

Parameter

PP10 S, PP10 D6 S, WPS10 S, WPS10 D6 S Parameters

Specifications for PP10S, PP10D6S, WPS10S, and WPS10D6S generator models.

PP13 S, PP14 D6 S, WPS13 S, WPS14 D6 S Parameters

Specifications for PP13S, PP14D6S, WPS13S, and WPS14D6S generator models.

PP20 S, PP21 D6 S, WPS20 S, WPS21 D6 S Parameters

Specifications for PP20S, PP21D6S, WPS20S, and WPS21D6S generator models.

PP30 S, PP31 D6 S, WPS30 S, WPS31 D6 S Parameters

Specifications for PP30S, PP31D6S, WPS30S, and WPS31D6S generator models.

PP42 S, PP47 D6 S, WPS45 S, WPS47 D6 S Parameters

Specifications for PP42S, PP47D6S, WPS45S, and WPS47D6S generator models.

PP500 S, WPS500 D6 S Parameters

Specifications for WPS500S and WPS500D6S generator models.

WPS600 S, WPS600 D6 S Parameters

Specifications for WPS600S and WPS600D6S generator models.

WPS625 S, WPS550 D6 S Parameters

Specifications for WPS625S and WPS550D6S generator models.

WPS725 S, WPS660 D6 S, WPS800 S, WPS750 D6 S Parameters

Specifications for WPS725S, WPS660D6S, WPS800S, and WPS750D6S generator models.

WPS900 S, WPS1000 S, WPS880 D6 S Parameters

Specifications for WPS900S, WPS1000S, and WPS880D6S generator models.

WPS1250 S, WPS1100 D6 S, WPS1500 S, WPS1325 D6 S Parameters

Specifications for WPS1250S, WPS1100D6S, WPS1500S, and WPS1325D6S generator models.

WPS250 S, WPS225 S, WPS216 D6 S Parameters

Specifications for WPS250S, WPS225S, and WPS216D6S generator models.

WPS350 S, WPS350 D6 S Parameters

Specifications for WPS350S and WPS350D6S generator models.

WPS400 S, WPS400 D6 S Parameters

Specifications for WPS400S and WPS400D6S generator models.

WPS450 S, WPS450 D6 S Parameters

Specifications for WPS450S and WPS450D6S generator models.

WPS500 S, WPS500 D6 S Parameters

Specifications for WPS500S and WPS500D6S generator models.

WPS600 S, WPS600 D6 S Parameters

Specifications for WPS600S and WPS600D6S generator models.

WPS625 S, WPS550 D6 S Parameters

Specifications for WPS625S and WPS550D6S generator models.

WPS725 S, WPS660 D6 S, WPS800 S, WPS750 D6 S Parameters

Specifications for WPS725S, WPS660D6S, WPS800S, and WPS750D6S generator models.

WPS900 S, WPS1000 S, WPS880 D6 S Parameters

Specifications for WPS900S, WPS1000S, and WPS880D6S generator models.

WPS1250 S, WPS1100 D6 S, WPS1500 S, WPS1325 D6 S Parameters

Specifications for WPS1250S, WPS1100D6S, WPS1500S, and WPS1325D6S generator models.

WPS250 S, WPS225 S, WPS216 D6 S Parameters

Specifications for WPS250S, WPS225S, and WPS216D6S generator models.

WPS350 S, WPS350 D6 S Parameters

Specifications for WPS350S and WPS350D6S generator models.

WPS400 S, WPS400 D6 S Parameters

Specifications for WPS400S and WPS400D6S generator models.

WPS450 S, WPS450 D6 S Parameters

Specifications for WPS450S and WPS450D6S generator models.

WPS500 S, WPS500 D6 S Parameters

Specifications for WPS500S and WPS500D6S generator models.

WPS600 S, WPS600 D6 S Parameters

Specifications for WPS600S and WPS600D6S generator models.

WPS625 S, WPS550 D6 S Parameters

Specifications for WPS625S and WPS550D6S generator models.

WPS725 S, WPS660 D6 S, WPS800 S, WPS750 D6 S Parameters

Specifications for WPS725S, WPS660D6S, WPS800S, and WPS750D6S generator models.

WPS900 S, WPS1000 S, WPS880 D6 S Parameters

Specifications for WPS900S, WPS1000S, and WPS880D6S generator models.

WPS1250 S, WPS1100 D6 S, WPS1500 S, WPS1325 D6 S Parameters

Specifications for WPS1250S, WPS1100D6S, WPS1500S, and WPS1325D6S generator models.

Powerlink EP Series Specifications

General IconGeneral
BrandPowerlink
ModelEP Series
CategoryPortable Generator
LanguageEnglish