Powermate 024-0294CT - User Manual

Air Body Saw Instruction Manual
Corps Air Saw Manual d’instructions
Cuerpo Air Saw Manual de instrucciones
200-2973 , Rev. A, 2-4-15
Read and understand all safety precautions in this manual before operating. Failure to
comply with instructions in this manual could result in personal injury, property damage and/or voiding of
your warranty. The manufacturer WILL NOT be liable for any damage because of failure to follow these
instructions.
Lisez et veillez à bien comprendre toutes les consignes de sécurité de ce
manuel avant d’utiliser l’appareil. Toute dérogation aux instructions contenues dans ce manuel peut
entraîner l’annulation de la garantie, causer des blessures et/ou des dégâts matériels. Le fabricant NE
SAURA être tenu responsable de dommages résultant de l’inobservation de ces instructions.
Lea y comprenda todas las precauciones de seguridad contenidas en este
manual antes de utilizar esta unidad. Si no cumple con las instrucciones de este manual podría ocasionar
lesiones personales, daños a la propiedad y/o la anulación de su garantía. El fabricante NO SERÁ
responsable de ningún daño por no acatar estas instrucciones.
Model No.
024-0294CT
Max cutting thickness up to 22 gauge
Strokes per Minute 9000
Maximum Working Pressure 90 PSI
Air requirements 3.7 CFM @ 90 PSI
Air Inlet 1/4” NPT (female)
Recommended hose size 3/8”
Blades (sold separately)
Item 024-0298CT (Course
Blade 24T)
Item 024-0300CT (Fine
Blade, 32T)
TOOL SPECIFICATIONS
Épaisseur de coupe maximale Jusqu’à un calibre de 22
Coups par minute 9000
Pression d’utilisation 90 lb/po² (6,2 bars)
Quantité d’air nécessaire 0,11 m3/min à 620 kPa
Admission d’air 1/4” po NPT
Taille de tuyau flexible recom-
mandée
10 mm (3/8 po)
Lames (vendues séparément)
Art. 024-0298CT (lame gros-
sière, 24T)
Art. 024-0300CT (lame ne,
32T)
CARACTÉRISTIQUES DE L’OUTIL
Grosor máximo de corte Hasta calibre 22
Golpes por minuto 9000
Presión operativa 90 PSI (6.2 bar)
Requerimientos de aire 0,11 m3/min à 620 kPa
Entrada de aire 1/4” NPT
Tamaño recomendado de
manguera
3/8”
Cuchillas (se venden por
separado)
Artículo 024-0298CT
(Cuchilla de trayectoria 24T)
Artículo 024-0300CT
(Cuchilla na, 32T)
ESPECIFICACIONES DE LA HERRAMIENTA

Summary

Safety Guidelines and Definitions

Safety Alert Symbol

Symbol alerting to potential personal injury hazards; obey messages to avoid injury or death.

Hazard Definitions

Defines DANGER, WARNING, and CAUTION levels indicating immediate, potential, or minor/moderate injury risks.

Important Safety Instructions

Read all instructions before using the tool and follow compressor safety guidelines.

General Safety

Work Area Safety

Maintain a clean, well-lighted area and properly dispose of flammable waste materials.

Work Area Safety

Explosive Atmospheres

Do not operate tool in explosive atmospheres due to spark risk igniting dust or fumes.

Bystander Safety

Keep bystanders, children, and visitors away to prevent distractions and loss of control.

Personal Safety

Stay Alert and Attentive

Operate tool alertly, avoiding fatigue or influence of drugs/alcohol to prevent injury.

Proper Attire

Avoid loose clothing/jewelry; secure long hair. Keep items away from moving parts.

Avoid Unintentional Starting

Ensure trigger is off before connecting air supply; do not carry tool with finger on trigger.

Breathing Hazard Protection

Wear MSHA/NIOSH approved respirator in well-ventilated areas when dust is generated.

Remove Adjusting Tools

Remove wrenches before turning tool on to prevent injury from rotating parts.

Maintain Footing and Balance

Keep proper footing and balance for better control, especially in unexpected situations.

Exhaust Port Oil Removal

Cover exhaust port and run tool briefly to safely remove excess oil after lubrication.

Personal Safety (Continued)

Hearing Protection

Wear ANSI S3.19 approved ear protection to prevent hearing loss from noise exposure.

Eye Protection

Always wear ANSI Z87.1 approved safety goggles due to high-speed debris projection risk.

Electric Shock Hazard

Avoid contact with hidden wiring to prevent electric shock from tool or workpiece.

Vibration Exposure

Avoid prolonged vibration exposure; stop use if discomfort occurs to prevent injury.

Tool Use and Care Safety

Secure Workpiece

Use clamps to secure workpiece to a stable platform for stability and control.

Do Not Force Tool

Use the correct tool for the application for safety and efficiency.

Trigger Functionality

Do not use tools with faulty triggers; they require repair as they are dangerous.

Disconnect Air Source

Disconnect from air supply before adjustments or changes to prevent unintentional startup.

Tool Storage

Store the tool out of reach of children and untrained persons when idle.

Check for Damage

Inspect for damage, binding, or breakage; have serviced before use to prevent injury.

Inspect Air Hose

Check air hose for damage, heat, oil, or edges; replace if worn to prevent bursting.

Pressure Regulation

Use compressed air at or below rated pressure (never over 90 PSI) to prevent explosion.

Accessory Compatibility

Use only accessories designed for the specific tool to avoid injury risk.

Tool Service Safety

Qualified Service Personnel

Tool service must be performed only by qualified repair personnel.

Identical Replacement Parts

Use only identical replacement parts and authorized parts when servicing the tool.

Air Source Safety

Air Source Pressure Limit

Never connect to air source greater than 90 PSI to prevent bursting or serious injury.

Prohibited Air Sources

Never use oxygen, carbon dioxide, or bottled gases as an air source due to explosion risk.

Typical Installation

Air Compressor Setup

Drain water from compressor tank and lines daily; install 1/4" NPT male connector with Teflon tape.

Pressure Adjustment

Adjust compressor regulator or supply line regulator to 90 PSI.

Blade and Guard Check

Ensure blade and blade guard are secure before each use.

Operating Instructions

Connecting the Tool

Connect tool to air hose quick coupler, preferably using a whip hose with a swivel.

Cutting Technique

Hold saw with blade guard on cutting surface; let the tool do the work, don't force it.

Safe Operation

Always wear safety goggles. Avoid covering exhaust port vent holes during operation.

Stopping the Tool

Release throttle to stop. Turn off air supply, bleed remaining air, then disconnect hose.

Replacing Blades

Blade Guard Removal

Disconnect air supply, loosen set screws, and pull blade guard out.

Blade Installation

Open cover, loosen chuck set screws, remove old blade, insert new blade, tighten screws.

Blade Orientation

Ensure new blade teeth face upward when the saw is upside down during installation.

Reassembly

Close cover, reinsert blade guard, and tighten set screws without overtightening.

User Maintenance

Air Motor Lubrication

Lubricate tool each use with 4-6 drops of air tool oil via inlet port; use in-line oiler if available.

Tool Cleaning

Clean tool with WD-40, lubricate afterwards. Ensure blade housing is free of dirt.

Post-Oiling;Cleaning Safety

Cover exhaust port, run tool briefly to remove excess oil, and clean tool surface.

Troubleshooting

Tool Not Running or Slow

Check for grit, low oil, low air pressure, or air hose leaks. Take corrective actions.

Limited Warranty

Warranty Coverage

One year limited warranty for defective parts; user responsible for transportation charges.

Warranty Exclusions

Void if not installed/maintained per manual; excludes corrosion, erosion, wear and tear.

Disclaimed Warranties

Disclaims all implied warranties; excludes liability for consequential/incidental damages.

Powermate 024-0294CT Specifications